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Gunaratne, T., Krook, J., Eklund, M. & Andersson, H. (2018). Initial feasibility assessment of potential applications for valorisation of shredder fines: A Swedish case study on gate requirements and legislative conditions. In: : . Paper presented at ISWA 2018 World Congress, Kuala Lumpur, Malaysia, 22-24 October, 2018.
Öppna denna publikation i ny flik eller fönster >>Initial feasibility assessment of potential applications for valorisation of shredder fines: A Swedish case study on gate requirements and legislative conditions
2018 (Engelska)Konferensbidrag, Poster (med eller utan abstract) (Refereegranskat)
Abstract [en]

Shredder fines is a residue of the shredding industry and is currently landfilled or used as landfill cover in Sweden. Throughout the time, the heterogeneity and small particle size have rendered resource recovery and recycling of it challenging. In spite of that, European policies envisioning circular economy, in concomitance with stringent resource recovery requirements and increased landfill taxes are challenging the current disposal practices of the shredding industry. As an attempt to address this issue, the present study has developed a systematic approach for performing an initial assessment of the feasibility of several selected mainstream applications for valorisation of shredder fines.

First, sampling of shredder fines from a major shredding plant was obtained twice a week over a 10 weeks period. The main focus of the sampling program was to encompass the variation in the material’s physical and chemical composition. The two samples from each week were then mixed and divided into six subsamples. That is, one original fraction and five size fractions; ZA (7.10-5.00 mm), ZB (5.00-3.35 mm), ZC (3.35-2.00 mm), ZD (2.00-0.25 mm), and ZE (0.25-0.063 mm). These sub-samples were subsequently sent for laboratory analysis for characterisation of contaminants, potentially valuable metals and energy recovery related properties. Second, three potential main stream applications for shredder fines were identified based on existing research on similar industrial residues (e.g. municipal waste incineration bottom ash) and current practices of the Swedish shredding industry. The selected applications are; Smelting for copper, Energy recovery in cement kilns and municipal solid waste incinerators, and Substitution of aggregates in concrete making and road construction. Third, the gate requirements of potential users and legislative requirements with regards to the identified applications were established, and the characteristics of shredder fines were benchmarked against them.

As far as copper smelting is concerned, the presence of high concentrations of lead and chromium is the biggest challenge. Otherwise, the fractions; ZA, ZB, and ZD show some potential due to manageable concentrations of arsenic, cadmium, and mercury. Concerning energy recovery, the calorific value apparently narrows down the options to municipal waste incinerators. There, the chlorine concentration only allows utilisation of the ZC fraction whereas heavy metal concentrations are too high with regards to all the fractions. With regards to the use as substitute material in construction, legislative requirements in Sweden for total content and leachate content of metals are too strict for shredder fines.

In conclusion, the benchmarking reveals the need for prior upgrading of shredder fines with respect to the different applications. Thus, integrated upgrading processes that could handle the complexity of the material in terms of contaminants and valuable recoverables is needed in order to achieve holistic valorisation of the material.

Shredder fines, Feasibility, Circular economy
Nationell ämneskategori
Övrig annan teknik
urn:nbn:se:liu:diva-153272 (URN)
ISWA 2018 World Congress, Kuala Lumpur, Malaysia, 22-24 October, 2018
Tillgänglig från: 2018-12-07 Skapad: 2018-12-07 Senast uppdaterad: 2018-12-13Bibliografiskt granskad
Gunaratne, T., Krook, J., Eklund, M. & Andersson, H. (2017). Framework of principal guidelines for improved valorization of heterogenic industrial production residues. In: : . Paper presented at 2017 Joint Conference ISIE and ISSST, Chicago, US, 25th June-29th June, 2017.
Öppna denna publikation i ny flik eller fönster >>Framework of principal guidelines for improved valorization of heterogenic industrial production residues
2017 (Engelska)Konferensbidrag, Poster (med eller utan abstract) (Refereegranskat)
Abstract [en]

Residue products often pose a huge challenge to material recycling industry. Especially heterogenic and fine granular residues. It increases the cost and reduces the efficiency of material separation and recovery. Currently, the most common practice is to landfill such residue products. However, decreasing availability of landfills, increasing landfill costs, and new policy instruments require higher rates of resource recovery. In spite of that, business initiatives for recovering secondary raw material from residue products are often deterred by stringent environmental legislation emphasizing human toxicity concerns. Shredding industry plays a huge role in the context of circular economy via recycling important waste streams such as end-oflife vehicles (ELVs), municipal white goods, construction and demolition waste, and different industrial wastes. The core business model of industrial shredding is driven by recovering different metals while a variety of residue products including plastics, rubber, foam, wood, glass, and sand are generated. Shredder fine residue (also called shredder fines) is a fine granular residue product with intrinsic heterogeneity, which is produced by the shredding industry. A share of 15-20% of the input would end up as shredder fines in a typical plant.

The overall aim of this study is to draw technical, market and regulatory boundary conditions for improved material recovery from shredder fines. Thereby to build a framework of principal guidelines to support systematic identification, development, and evaluation of different valorization options for shredder fines. The outcome of this study is also envisioned to provide generic conclusions to the valorization of heterogenic residue products in general.

The study is performed in collaboration with a major shredding company in Sweden. The methodology reflects the Swedish context and consists of two phases. During the initial phase, firstly, the overall shredding industry structure of Sweden is studied to understand the governing regulatory framework, level of competition, and the scale of operation. Secondly, the collaborating company is studied to gain knowledge on technical feasibility of implementing recovery processes, economic, business and market aspects, and implications of national and local legislation, from the shredding company perspective. Empirical methods such as interviews and study of documentation are used in this phase.

During the second phase, detailed material and elemental characterization tests are performed on shredder fine samples. Thereby the distribution of basic elements, metals, heating value, and ash, in shredder fines as well as across different size fractions of shredder fines is established. The results are compared and contrasted against literature values. An extensive survey is also carried out to identify potential users for different materials which are possibly recoverable from shredder fines. Such potential users are then mapped against materials. Leaching tests are also performed to assess the mobility of heavy metals and thereby the potential environmental risk and human toxicity.

As the main contribution of this study, knowledge is developed and synthesized, boundary conditions are set, and principal guidelines of general relevance are drawn in order to facilitate improved valorization of fine granular residue products.

Nationell ämneskategori
Övrig annan teknik
urn:nbn:se:liu:diva-153273 (URN)
2017 Joint Conference ISIE and ISSST, Chicago, US, 25th June-29th June, 2017
Tillgänglig från: 2018-12-08 Skapad: 2018-12-08 Senast uppdaterad: 2018-12-13Bibliografiskt granskad

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