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Feasibility of Melting NbC Using Electron Beam Powder Bed Fusion
Linköping University, Department of Management and Engineering, Engineering Materials. Linköping University, Faculty of Science & Engineering.ORCID iD: 0009-0008-2825-1879
Linköping University, Department of Management and Engineering, Engineering Materials. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0001-7117-9480
TekSiC AB, S-58330 Linkoping, Sweden.
Linköping University, Department of Management and Engineering, Product Realisation. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-7210-0209
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2024 (English)In: Advanced Engineering Materials, ISSN 1438-1656, E-ISSN 1527-2648Article in journal (Refereed) Epub ahead of print
Abstract [en]

High melting point materials such as ceramics and metal carbides are in general difficult to manufacture due to their physical properties, which imposes the need for new manufacturing methods where electron beam powder bed fusion (EB-PBF) seems promising. Most materials that have been successfully printed with EB-PBF are metals and metal alloys with good electrical conductivity, whereas dielectric materials such as ceramics are generally difficult to print. Catastrophic problems such as smoking and spattering can occur during the EB-PBF processing owing to inappropriate physical properties such as lack of electrical, and thermal conductivity and high melting point, which are challenging to overcome by process optimization. Due to these difficulties, a limited level of understanding has been achieved regarding melting ceramics and refractory alloys. Herein, three different substrates of niobium carbide (NbC) are melted using EB-PBF. The established process parameter window shows a good correlation between EB-PBF process parameters, surface, and melt characteristics, which can be used as a baseline for a printing process. Melting NbC is proven feasible using EB-PBF; the work also points out challenges related to arc trips and spattering, as well as future investigations necessary to create a stable printing process. Additive manufacturing offer new ways of manufacturing ceramics and metal carbides otherwise hard to produce. This study presents one of the first attempts at melting niobium carbide using electron beam powder bed fusion by identifying process window and investigating how the different process parameters affect the melt characteristics, as well as identifying potential issues regarding printing metal carbides.image (c) 2024 WILEY-VCH GmbH

Place, publisher, year, edition, pages
WILEY-V C H VERLAG GMBH , 2024.
Keywords [en]
3D printing; additive manufacturing; ceramics; electron beam powder bed fusion; niobium carbide
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:liu:diva-202330DOI: 10.1002/adem.202301388ISI: 001174788600001OAI: oai:DiVA.org:liu-202330DiVA, id: diva2:1850829
Note

Funding Agencies|Strategic Research Area in Advanced Functional Materials (AFM) at Linkoping University (Faculty Grant SFO-Mat-LiU) [2009-00971]; Centre for Additive Manufacturing (CAM2); Swedish Governmental Innovation Systems (Vinnova grant) [2016-05175]

Available from: 2024-04-11 Created: 2024-04-11 Last updated: 2024-08-06

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Xu, JinghaoWiberg, AntonNadali Najafabadi, HosseinMoverare, Johan

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Wennersten, KarinXu, JinghaoWiberg, AntonNadali Najafabadi, HosseinMoverare, Johan
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Advanced Engineering Materials
Metallurgy and Metallic Materials

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