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Investigation of Performance Differences and Control Synthesis for Servo-Controlled and Vacuum-Actuated Wastegates
Linköping University, Department of Electrical Engineering, Vehicular Systems. Linköping University, Faculty of Science & Engineering.
Volvo Car Corporation.
Linköping University, Department of Electrical Engineering, Vehicular Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0001-8646-8998
2017 (English)In: SAE Technical Paper 2017-01-0592, SAE International , 2017, article id 2017-01-0592Conference paper, Published paper (Refereed)
Abstract [en]

Turbocharging plays an important role in the downsizing of engines. Model-based approaches for boost control are going to increasing the necessity for controlling the wastegate flow more accurately. In today’s cars, the wastegate is usually only controlled with a duty cycle and without position feedback. Due to nonlinearities and varying disturbances a duty cycle does not correspond to a certain position. Currently the most frequently used feedback controller strategy is to use the boost pressure as the controller reference. This means that there is a large time constant from actuation command to effect in boost pressure, which can impair dynamic performance. In this paper, the performance of an electrically controlled vacuum-actuated waste-gate, subsequently referred to as vacuum wastegate, is compared to an electrical servo-controlled wastegate, also referred to as electric wastegate. Their performance is investigated with the two actuators installed on a turbocharged inline four gasoline engine in an engine test bench. Furthermore, different control synthesis designs for these different actuators are investigated. A state-feedback controller with standard models for the electric wastegate is described and implemented, which gives a position-controlled wastegate. One main difference between vacuum and electric wastegate is that the latter has a position sensor. To make an extended comparison between the solutions, the vacuum wastegate is also equipped with a position sensor and controller using standard controller design methods. The controllers are implemented and compared both in a simulation environment and evaluated in an engine test bench. In addition, for the electric wastegate, both soft-landing and tightening features are also implemented and investigated. Their aim is to improve the lifetime and behavior at or near the closed position.

Place, publisher, year, edition, pages
SAE International , 2017. article id 2017-01-0592
Series
SAE Technical Paper, ISSN 0148-7191
National Category
Control Engineering Vehicle Engineering
Identifiers
URN: urn:nbn:se:liu:diva-141856DOI: 10.4271/2017-01-0592Scopus ID: 2-s2.0-85018446080OAI: oai:DiVA.org:liu-141856DiVA, id: diva2:1148100
Conference
WCX 17: SAE World Congress Experience, Detroit, Michigan, USA, April 4-6, 2017
Available from: 2017-10-10 Created: 2017-10-10 Last updated: 2021-12-09Bibliographically approved
In thesis
1. Modeling and Model-based Control of Automotive Air Paths
Open this publication in new window or tab >>Modeling and Model-based Control of Automotive Air Paths
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

The strive towards cleaner and more efficient combustion engines, driven by legislation and cost, introduces new configurations, as exhaust gas recirculation, turbocharging, and variable valve timing, to name a few. Beside all the positive effects on the emissions and fuel consumption, they all affect the air-charge system, which increases the cross-couplings within the air-path control, making it an even more complex system to control. As the SI engine uses a three-way catalytic converter, which enforces a condition of stoichiometric combustion, the amount of air flow and fuel flow are connected. This means that the air flow has a direct impact on the driveability of the engine, through the torque. 

As configurations are constantly improved or added, a component and model-based methodology is chosen in the thesis, as it would bring flexibility and the possibility to reuse previous developments. As it enables the engineers to keep down the development cost and at the same time bring along knowledge of the systems through the model's descriptions.

The air-charge system's task is to supply the combustion chamber with the correct air mass flow, in the most energy efficient way. To be precise in the control of the air mass flow, the actuators are also constantly developed and becoming both faster and more precise. One example of this is in the first part of the thesis, where an electric servo controller for the wastegate actuation is implemented and compared against the more traditionally used actuator, controlled through a pressure difference over a membrane. As the focus for the air-charge system is the control of mass flows, how these flows can be represented by compact models is also investigated in the thesis, as compact models are beneficial for control from a computation time perspective. In the last part of the thesis a simulation study for controlling the intake manifold pressure, with a constraint on intake manifold temperature, using the throttle as actuator is investigated. Lastly, an implementation of a model predictive controller acting as a reference governor, for the throttle and intake cam phasing, in an engine test cell is demonstrated. As the controller only acts as a reference governor it makes it possible for an engineer to develop the actuator controllers independently if a closed loop model of the actuator system is supplied to the controller. The coordination, of the two actuators, is solved by letting the intake cam phasing depend on the intake manifold pressure, that is a state.

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2022. p. 20
Series
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 2195
National Category
Control Engineering
Identifiers
urn:nbn:se:liu:diva-181734 (URN)10.3384/9789179291464 (DOI)9789179291457 (ISBN)9789179291464 (ISBN)
Public defence
2022-01-28, Ada Lovelace, B Building, Campus Valla, Linköping, 13:15 (English)
Opponent
Supervisors
Note

Funding agencies: Partial funding by Linköping Center of Informatics and Control LINK-SIC and by the project Advanced Automotive Aircharge Integration (AVATAR), between Linköpings universitet and Volvo Personvagnar AB under the Strategic Vehicle Research and Innovation (FFI) program

Available from: 2021-12-13 Created: 2021-12-09 Last updated: 2021-12-13Bibliographically approved

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Eriksson, Lars

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