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Simultaneous Reduction of Fuel Consumption and NOx Emissions through Hybridization of a Long Haulage Truck
Linköping University, Department of Electrical Engineering, Vehicular Systems. Linköping University, Faculty of Science & Engineering.
Linköping University, Department of Electrical Engineering, Vehicular Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0001-8646-8998
2017 (English)In: IFAC PAPERSONLINE, ELSEVIER SCIENCE BV , 2017, Vol. 50, no 1, p. 8927-8932Conference paper, Published paper (Refereed)
Abstract [en]

Hybridization is a promising and obvious way of reducing fuel consumption in automotive applications, however, its ability to reduce emissions in long haulage trucks is not so obvious. The complexity of the powertrain is also increased which makes well designed control systems needed to fully utilize the potential benefits of the hybridization. In this paper, a control strategy that takes advantage of the complex structure of the powertrain in a hybrid electric long haulage truck is developed and evaluated. The control system is based on equivalent consumption minimization strategy where an equivalence factor is used to compare fuel and battery power so that an optimal distribution of power between the components in the powertrain can be calculated. The proposed control system is evaluated in a driving scenario using a model of a complete hybrid electric truck, including an aftertreatment system, and the results are compared with a conventional, non-hybrid, vehicle. The hybridization leads to 31 % lower NOx emissions, primarily due to better thermal conditions in the exhaust system during braking, and at the same time, the fuel consumption was reduced by 3.8 % compared to the non-hybrid vehicle. (C) 2017, IFAC (International Federation of Automatic Control) Hosting by Elsevier Ltd. All rights reserved.

Place, publisher, year, edition, pages
ELSEVIER SCIENCE BV , 2017. Vol. 50, no 1, p. 8927-8932
Series
IFAC PAPERSONLINE, E-ISSN 2405-8963
Keywords [en]
Hybrid Electric Truck; Automotive Emissions; Powertrain Control; Aftertreatment System; Energy Management; Optimal Control
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
URN: urn:nbn:se:liu:diva-145852DOI: 10.1016/j.ifacol.2017.08.1295ISI: 000423964900473OAI: oai:DiVA.org:liu-145852DiVA, id: diva2:1192130
Conference
20th World Congress of the International-Federation-of-Automatic-Control (IFAC)
Available from: 2018-03-21 Created: 2018-03-21 Last updated: 2022-01-13
In thesis
1. Modeling and Control for Emission Management in Hybrid Electric Commercial Vehicles
Open this publication in new window or tab >>Modeling and Control for Emission Management in Hybrid Electric Commercial Vehicles
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Electrification of powertrains is a major trend in the vehicle industry. The reason behind this is mainly that electrification of a powertrain generally results in better fuel economy, by eliminating inefficient, low load, operation of the engine. This can be done in two ways: load shifting to shift the operation point of the engine to a more efficient one, or by turning off the engine completely. When it comes to emissions, load shifting generally have positive effect since it usually result in higher exhaust temperatures which are beneficial for the aftertreatment system. The effect from turning off the engine completely is more complicated. When the engine is turned off the aftertreatment system will start to cool down and will eventually lose its effectiveness, resulting in higher emissions when the engine is restarted. So-called green zones, zones established by legislation or demand of costumers, where the use of combustion engines is prohibited, are a good example of where this can be expected and is therefore a focus of this thesis. The applications are not limited to hybrids but also useful for all vehicles that make stops, e.g., commercial vehicles that make regulated 45 minutes breaks and loading/off-loading cargo. 

A model of a complete hybrid electric heavy-duty vehicle is developed and validated. The model is a compilation of several submodels of the different components in the vehicle. To correctly estimate the pollutive emissions, the components in the aftertreatment system are the most important components and emphasis is put on how the concentrations in them are calculated. It is shown that a quasi-static model for the concentrations gives the best balance in terms of accuracy and simulation time for the application. The aftertreatment system submodels are validated against data from a high-fidelity model and the complete powertrain is validated against experimental data from a powertrain in a test stand, all with satisfactory results. The model is used to create a virtual environment where the effect different control strategies have on the emissions around green zones can be studied and optimized. 

A control strategy based on pre-heating of the aftertreatment system is developed. The strategy heats the aftertreatment before turning off the engine in an optimal way to reduce NOx. This strategy is shown to be effective for engine-off times up to a few hours. However, for longer engine-off times, pre-heating of the aftertreatment system induces a limitation on the amount of stored ammonia, making the strategy ineffective or even bad. The strategy is extended to handle scenarios with multiple engine-off events using an algorithm that finds the engine-off events and handle them separately, but with a common equivalence factor between fuel and NOx to link them. The strategy is shown to handle scenarios with multiple engine-off events well, and the resulting distribution of fuel between the events is close to optimal. 

Using a quasi-static engine model and by assuming instantaneous equilibrium between the gas and substrate temperatures in the aftertreatment system a simplified model with analytical solutions is developed. Using this model, numerical optimal control is used to calculate the optimal way of heating the aftertreatment system above a specific minimum temperature. The results show a two-phase behavior starting with a heating phase, where the front of the aftertreatment system is heated, followed by a blowing phase where the heat is distributed in the aftertreatment system. This stresses the importance of considering both temperature and mass flow and for this a concept called heating enthalpy is introduced. 

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2022. p. 14
Series
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 2204
National Category
Control Engineering
Identifiers
urn:nbn:se:liu:diva-182298 (URN)10.3384/9789179291921 (DOI)9789179291914 (ISBN)9789179291921 (ISBN)
Public defence
2022-02-04, Ada Lovelace, B-building, Camous Valla, Linköping, 10:15 (English)
Opponent
Supervisors
Available from: 2022-01-13 Created: 2022-01-13 Last updated: 2022-01-13Bibliographically approved

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