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As Simple as Imaginable - An Analysis of Novel Digital Pump Concepts
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0001-6839-6134
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-3877-8147
2019 (English)Conference paper, Published paper (Refereed)
Abstract [en]

This paper focuses on how digital displacement can be achieved in a wobble plate pump by connecting thecylinders in the pump to different groups and using by-pass valves to control the flow from each group. The ideais to make a simple and inexpensive electronically controlled pump. The paper deals with two main aspects, thecylinder configuration and the valve configuration. The cylinder configuration refers to how the cylinders in thepump can be grouped and how different groupings will affect the flow pulsations. The valve configuration refersto the by-pass solution. Two principally different solutions are analysed: one that uses 3-way by-pass valvesand one that makes use of check valves in combination with 2-way on/off-valves. A comprehensive simulationmodel has been used as a tool for analysing flow pulsations for the different design configurations. The resultsshow that a cylinder configuration with 3+6 cylinders delivers low flow pulsations for all three displacementsettings. However, if more displacement settings are desired, an interesting finding is that a configuration with3+6+12 cylinders is only slightly better than a configuration with 2+4+8 cylinders, from a pulsation amplitudepoint of view. This is due to the pre-compression in the cylinders. Regarding the valve configuration, it hasbeen shown that both of the analysed configurations might suffer from problems during switching, especially ifthe valves are slow.

Place, publisher, year, edition, pages
2019.
Keywords [en]
Digital hydraulics, digital displacement, pumps
National Category
Engineering and Technology Mechanical Engineering
Identifiers
URN: urn:nbn:se:liu:diva-162202OAI: oai:DiVA.org:liu-162202DiVA, id: diva2:1372245
Conference
The Sixteenth Scandinavian International Conference on Fluid Power
Projects
STEALTH – Sustainable Electrified Load HandlingAvailable from: 2019-11-22 Created: 2019-11-22 Last updated: 2020-05-25
In thesis
1. Fluid Power Pumps and the Electrification: With a Focus on Discrete Displacement Control in Load Handling Applications
Open this publication in new window or tab >>Fluid Power Pumps and the Electrification: With a Focus on Discrete Displacement Control in Load Handling Applications
2020 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

More and more vehicles are being electrified. Mobile working machines and heavy trucks are not excluded, and these machines are often hydraulically intense. Electrification entails new requirements for the hydraulic system and its components, and these requirements must be taken into consideration.

Hydraulic systems have looked similar for a long time, but now there is an opportunity to advance. Many things change when a diesel engine is replaced with an electric motor. For example, variable-speed control becomes more relevant, electric regeneration becomes possible, and the use of multiple prime movers becomes an attractive alternative. The noise from the hydraulic system will also be more noticeable when the diesel engine is gone. Furthermore, the introduction of batteries to the system makes the energy more valuable, since batteries are heavy and costly compared to a diesel tank. Therefore, it is commercially viable to invest in the hydraulic system.

This thesis revolves around the heart of the hydraulic system, that also is the root of all evil. That is the pump. Traditionally, a pump has had either a fixed displacement or a continuously variable displacement. Here, the focus is on something in between, namely a pump with discrete displacement. The idea of discrete displacement is far from unique, but has not been investigated in detail in combination with variable speed before. In this thesis, a novel design for a quiet pump with discrete displacement is presented and analysed. The results show that discrete displacement is relevant from an energy perspective for machines working extensively at high pressure levels and with low flow rates, and that a few discrete values are enough to make a significant difference. However, for other cycles, the possible energy gains are very limited, but the discrete displacement can be a valuable feature if downsizing the electric machine is of interest.

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2020. p. 72
Series
Linköping Studies in Science and Technology. Licentiate Thesis, ISSN 0280-7971 ; 1882
National Category
Energy Engineering Fluid Mechanics and Acoustics
Identifiers
urn:nbn:se:liu:diva-165795 (URN)10.3384/lic.diva-165795 (DOI)9789179298302 (ISBN)
Presentation
2020-06-12, Online through Zoom (contact liselott.ericson@liu.se) and C3, C Building, Campus Valla, Linköping, 10:15 (Swedish)
Opponent
Supervisors
Available from: 2020-05-25 Created: 2020-05-25 Last updated: 2020-05-25Bibliographically approved

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Kärnell, SamuelEricson, Liselott

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