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Optimal Aftertreatment Pre-Heat Strategy for Minimum Tailpipe NOx Around Green Zones
Linköping University, Department of Electrical Engineering, Vehicular Systems. Linköping University, Faculty of Science & Engineering.
TNO Automotive.
Volvo Group Truck Technology.
Linköping University, Department of Electrical Engineering, Vehicular Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0001-8646-8998
2020 (English)In: WCX SAE World Congress Experience, SAE International , 2020Conference paper, Published paper (Refereed)
Abstract [en]

Green zones are challenging problems for the thermal management systems of hybrid vehicles. This is because within the green zone the engine is turned off, and the only way to keep the aftertreatment system warm is lost. This means that there is a risk of leaving the green zone with a cold and ineffective aftertreatment system, resulting in high emissions.A thermal management strategy that heats the aftertreatment system prior to turning off the engine, in an optimal way, to reduce the NOx emissions when the engine is restarted, is developed. The strategy is also used to evaluate under what conditions pre-heating is a suitable strategy, by evaluating the performance in simulations using a model of a heavy-duty diesel powertrain and scenario designed for this purpose.The results show that, for the studied vehicle, pre-heating of the aftertreatment system is an effective strategy to reduce NOx for engine-off events shorter than two hours, and is most effective for engine off events of around 1.5 hours. The results also show that for engine-off events longer than two hours, pre-heating quickly becomes an inefficient strategy. At this point, ammonia storage when the engine is turned off is more important, and pre-heating can even make the results worse, since an increased SCR temperature results in lower ammonia storage before turning off the engine, which is detrimental for NOx conversion during the restart.

Place, publisher, year, edition, pages
SAE International , 2020.
Series
SAE Technical Papers, ISSN 0148-7191
National Category
Vehicle Engineering Control Engineering
Identifiers
URN: urn:nbn:se:liu:diva-169734DOI: 10.4271/2020-01-0361Scopus ID: 2-s2.0-85083823006OAI: oai:DiVA.org:liu-169734DiVA, id: diva2:1468310
Conference
2020 WCX SAE World Congress Experience
Available from: 2020-09-17 Created: 2020-09-17 Last updated: 2024-09-20
In thesis
1. Modeling and Control for Emission Management in Hybrid Electric Commercial Vehicles
Open this publication in new window or tab >>Modeling and Control for Emission Management in Hybrid Electric Commercial Vehicles
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Electrification of powertrains is a major trend in the vehicle industry. The reason behind this is mainly that electrification of a powertrain generally results in better fuel economy, by eliminating inefficient, low load, operation of the engine. This can be done in two ways: load shifting to shift the operation point of the engine to a more efficient one, or by turning off the engine completely. When it comes to emissions, load shifting generally have positive effect since it usually result in higher exhaust temperatures which are beneficial for the aftertreatment system. The effect from turning off the engine completely is more complicated. When the engine is turned off the aftertreatment system will start to cool down and will eventually lose its effectiveness, resulting in higher emissions when the engine is restarted. So-called green zones, zones established by legislation or demand of costumers, where the use of combustion engines is prohibited, are a good example of where this can be expected and is therefore a focus of this thesis. The applications are not limited to hybrids but also useful for all vehicles that make stops, e.g., commercial vehicles that make regulated 45 minutes breaks and loading/off-loading cargo. 

A model of a complete hybrid electric heavy-duty vehicle is developed and validated. The model is a compilation of several submodels of the different components in the vehicle. To correctly estimate the pollutive emissions, the components in the aftertreatment system are the most important components and emphasis is put on how the concentrations in them are calculated. It is shown that a quasi-static model for the concentrations gives the best balance in terms of accuracy and simulation time for the application. The aftertreatment system submodels are validated against data from a high-fidelity model and the complete powertrain is validated against experimental data from a powertrain in a test stand, all with satisfactory results. The model is used to create a virtual environment where the effect different control strategies have on the emissions around green zones can be studied and optimized. 

A control strategy based on pre-heating of the aftertreatment system is developed. The strategy heats the aftertreatment before turning off the engine in an optimal way to reduce NOx. This strategy is shown to be effective for engine-off times up to a few hours. However, for longer engine-off times, pre-heating of the aftertreatment system induces a limitation on the amount of stored ammonia, making the strategy ineffective or even bad. The strategy is extended to handle scenarios with multiple engine-off events using an algorithm that finds the engine-off events and handle them separately, but with a common equivalence factor between fuel and NOx to link them. The strategy is shown to handle scenarios with multiple engine-off events well, and the resulting distribution of fuel between the events is close to optimal. 

Using a quasi-static engine model and by assuming instantaneous equilibrium between the gas and substrate temperatures in the aftertreatment system a simplified model with analytical solutions is developed. Using this model, numerical optimal control is used to calculate the optimal way of heating the aftertreatment system above a specific minimum temperature. The results show a two-phase behavior starting with a heating phase, where the front of the aftertreatment system is heated, followed by a blowing phase where the heat is distributed in the aftertreatment system. This stresses the importance of considering both temperature and mass flow and for this a concept called heating enthalpy is introduced. 

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2022. p. 14
Series
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 2204
National Category
Control Engineering
Identifiers
urn:nbn:se:liu:diva-182298 (URN)10.3384/9789179291921 (DOI)9789179291914 (ISBN)9789179291921 (ISBN)
Public defence
2022-02-04, Ada Lovelace, B-building, Camous Valla, Linköping, 10:15 (English)
Opponent
Supervisors
Available from: 2022-01-13 Created: 2022-01-13 Last updated: 2022-01-13Bibliographically approved

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Publisher's full textScopushttps://doi.org/10.4271/2020-01-0361

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Holmer, OlovEriksson, Lars

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