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Boom energy recuperation system and control strategy for hydraulic hybrid excavators
Pusan Natl Univ, South Korea.
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-2315-0680
Univ Fed Santa Catarina, Brazil.
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2022 (English)In: Automation in Construction, ISSN 0926-5805, E-ISSN 1872-7891, Vol. 135, article id 104046Article in journal (Refereed) Published
Abstract [en]

In this paper, a boom potential energy recovery hydraulic system for an excavator and its controller is proposed and evaluated. It is a trend in the construction machinery sector to adopt hybrid systems to recuperate potential energy from heavy loads. Many studies have been conducted to improve the efficiency of boom potential energy recovery. However, most of the proposed solutions have limitations regarding commercialization due to low controllability and high cost. The proposed system in this paper uses only electronically controlled hydraulic components. Different operation modes are defined to increase performance, efficiency or a balance between the two. The system is mathematically analysed to derive a control strategy that is able to increase machine efficiency and control performance while maintaining its controllability. The system and control strategy are applied to a prototype machine, a Volvo 30-ton class excavator, to verify the effectiveness of the proposed approach. Experimental results demonstrate that the working cycle becomes around 3% faster, and the fuel consumption becomes around 9% lower than the operation in non-hybrid mode.

Place, publisher, year, edition, pages
ELSEVIER , 2022. Vol. 135, article id 104046
Keywords [en]
Hydraulic excavator; Hydraulic hybrid; Boom energy recuperation; Control strategy; Energy efficiency
National Category
Construction Management
Identifiers
URN: urn:nbn:se:liu:diva-184748DOI: 10.1016/j.autcon.2021.104046ISI: 000781039500002OAI: oai:DiVA.org:liu-184748DiVA, id: diva2:1657433
Note

Funding Agencies|Brazilian Coordination for the Improvement of Higher Education Personnel (CAPES)Coordenacao de Aperfeicoamento de Pessoal de Nivel Superior (CAPES) [P49119-1]; Brazilian National Council for Scientific and Technological Development (CNPq)Conselho Nacional de Desenvolvimento Cientifico e Tecnologico (CNPQ); Swedish Energy Agency (Energimyndigheten)Swedish Energy Agency

Available from: 2022-05-11 Created: 2022-05-11 Last updated: 2022-08-16
In thesis
1. On Machine Learning-Based Control for Energy Management in Construction Machines
Open this publication in new window or tab >>On Machine Learning-Based Control for Energy Management in Construction Machines
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

High energy efficiency is a key requirement for modern construction machinery. This is because of stricter environmental targets, electrification, and reduction of operation costs. To meet this requirement, the powertrain architectures of the machines are becoming increasingly complex, for example through hybridisation of drivetrain and work functions, or with improved hydraulic systems. However, the more complex the architecture is, the harder the management of splitting power between different sources and consumers. The number of work functions, operating environments, and tasks these machines engage in, along with the added degrees of freedom with respect to how energy can be recovered, ex-changed, and reused, makes them unique. Therefore, the development of control strategies for energy management in such machines requires specific research and development with their architecture and application in focus. This doctoral thesis presents an analysis of two methods for the development of machine learning-based energy management strategies for construction machines. One is based on supervised learning and the other on reinforcement learning. The methods use optimisation to find optimised solutions for the control problem of the systems and machine learning for learning and implementing the control decisions. In both methods, models of the physical systems are used for the learning and training. The thesis highlights and confirms, with experimental results, the potential of such methods to derive control strategies for these machines. The studied methods can learn and implement improved control decisions in the real systems that result in the potential for increased efficiency. At the same time, their robustness is shown in the application to unseen scenarios during training, although that does not eliminate the need for further training in the real systems after deployment. The thesis also increases the comprehensiveness on energy management for construction machines. The thesis was completed in a double-degree format between the Federal University of Santa Catarina, Florianópolis, Brazil, and Linköping University, Linköping, Sweden.

Abstract [sv]

Hög effektivitet är ett nyckelkrav för moderna byggmaskiner. Detta på grund av strängare miljömål, elektrifiering och sänkta driftskostnader. För att möta detta krav blir maskinernas arkitektur mer komplex, till exempel genom hybridisering av drivlina och arbetsfunktioner. Men ju mer komplex arkitekturen är desto svårare blir hanteringen av maktdelning mellan olika källor och konsumenter. Antalet arbetsfunktioner, drifts-miljö och uppgifter de engagerar tillsammans med de ökade frihetsgraderna med avseende på hur kraft kan återvinnas, bytas ut och återanvändas, gör dem unika. Därför kräver utvecklingen av styrstrategier specifik utveckling med deras arkitektur och tillämpning i fokus. Denna doktors-avhandling presenterar en analys av två metoder för utveckling av optimerade och intelligenta energihanteringsstrategier i realtid för delsystem av komplexa entreprenadmaskiner. De utvärderade metoderna använder optimering för att hitta optimala lösningar för systemens kontrollproblem, och använder maskininlärning som ett sätt att lära sig och implementera de optimerade besluten. I båda metoderna används modeller för lärandet och träningen. Avhandlingen belyser och bekräftar experimentellt potentialen hos sådana metoder för att härleda kontrollstrategier för dessa maskiner. De studerade metoderna kan lära sig och implementera optimerade styrbeslut i de verkliga systemen vilket leder till ökad effektivitet. Samtidigt visar det sig att de är robusta mot osynliga scenarier under träning, även om det inte eliminerar behovet av vidare-utbildning i de verkliga systemen efter utplacering. Examensarbetet ökar också heltäckningen om energihantering för entreprenadmaskiner. Avhandlingen har utvecklats i ett dubbelgradersformat med Federal University of Santa Catarina, Florianópolis, Brasilien och Linköpings Universitet, Linköping, Sverige.

Abstract [pt]

Alta eficiência energética é um requisito para máquinas de construção modernas, sendo este uma consequência das metas ambientais, eletrificação e redução de custos. Para atender este requisito as arquiteturas dos trens de potência das máquinas têm se tornado mais complexas, por exemplo, através da hibridização do sistema de tração e funções de trabalho, ou  sistemas hidráulicos melhorados. Entretanto, quanto mais complexa a arquitetura, mais difícil se torna o gerenciamento da divisão de potência entre as fontes e consumidores. O número de funções de trabalho, ambientes de operação e tarefas que elas executam, juntamente com os graus de liberdade relacionados à como energia pode ser recuperada, trocada e reutilizada, às tornam únicas. Dessa maneira, o desenvolvimento de estratégias de controle requer pesquisa e desenvolvimento específicos com as suas arquiteturas e aplicações em foco. Esta tese de doutorado apresenta uma análise de dois métodos para o desenvolvimento de estratégias baseadas em aprendizado de máquina para o gerenciamento de energia em máquinas de construção. Um é baseado em aprendizado supervisionado e outro em aprendizado por reforço. Os métodos avaliados usam otimização para encontrar soluções otimizadas para o problema de controle dos sistemas, e usam aprendizado de máquina como meio para aprender e implementar as decisões de controle. Em ambos os métodos, modelos dos sistemas físicos são utilizados para o aprendizado e treinamento. A tese destaca e confirma através de resultados experimentais, o potencial destes métodos em obter estratégias de controle para estas máquinas. Os métodos estudados são capazes de aprender e implementar decisões de controle melhores nos sistemas reais resultando em potencial aumento de eficiência energética. Ao mesmo tempo, é mostrado a sua robustez na prática a cenários não vistos durante o treinamento, apesar de isso não eliminar a necessidade de continuar o treinamento depois de implementadas no sistema real. A tese também aumenta a compressão sobre gerenciamento de energia em máquinas de construção. A tese foi desenvolvida em formato de cotutela com a Universidade Federal de Santa Catarina, Florianópolis, Brasil, e a Universidade de Linköping, Linköping, Suécia.

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2022. p. 104
Series
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 2244
Keywords
Machine Learning, Energy Management, Construction Machines, Aprendizado de Máquina, Gerenciamento de Energia, Máquinas de Construção
National Category
Mechanical Engineering
Identifiers
urn:nbn:se:liu:diva-187244 (URN)10.3384/9789179294168 (DOI)9789179294151 (ISBN)9789179294168 (ISBN)
Public defence
2022-09-12, Rum A38, A-Building, Campus Valla, Linköping, 10:15 (English)
Opponent
Supervisors
Available from: 2022-08-16 Created: 2022-08-16 Last updated: 2022-08-29Bibliographically approved

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