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Three-Dimensional Columnar Microstructure Representation Using 2D Electron Backscatter Diffraction Data for Additive-Manufactured Haynes®282®
Univ West, Sweden.
Chalmers Univ Technol, Sweden.
Linköping University, Department of Management and Engineering, Engineering Materials. Linköping University, Faculty of Science & Engineering. Univ West, Sweden.ORCID iD: 0000-0002-8304-0221
2024 (English)In: Materials, E-ISSN 1996-1944, Vol. 17, no 7, article id 1659Article in journal (Refereed) Published
Abstract [en]

This study provides a methodology for exploring the microstructural and mechanical properties of the Haynes (R) 282 (R) alloy produced via the Powder Bed Fusion-Electron Beam (PBF-EB) process. Employing 2D Electron Backscatter Diffraction (EBSD) data, we have successfully generated 3D representations of columnar microstructures using the Representative Volume Element (RVE) method. This methodology allowed for the validation of elastic properties through Crystal Elasticity Finite Element (CEFE) computational homogenization, revealing critical insights into the material behavior. This study highlights the importance of accurately representing the grain morphology and crystallographic texture of the material. Our findings demonstrate that created virtual models can predict directional elastic properties with a high level of accuracy, showing a maximum error of only similar to 5% compared to the experimental results. This precision underscores the potential of our approach for predictive modeling in Additive Manufacturing (AM), specifically for materials with complex, non-homogeneous microstructures. It can be concluded that the results uncover the intricate link between microstructural features and mechanical properties, underscoring both the challenges encountered and the critical need for the accurate representation of grain data, as well as the significance of achieving a balance in EBSD area selection, including the presence of anomalies in strongly textured microstructures.

Place, publisher, year, edition, pages
MDPI , 2024. Vol. 17, no 7, article id 1659
Keywords [en]
PBF-EB; EBSD; polycrystal; anisotropy; RVE; computational homogenization
National Category
Materials Chemistry
Identifiers
URN: urn:nbn:se:liu:diva-202939DOI: 10.3390/ma17071659ISI: 001201537300001PubMedID: 38612172OAI: oai:DiVA.org:liu-202939DiVA, id: diva2:1853648
Note

Funding Agencies|Knowledge Foundation [20200050 PODFAM]

Available from: 2024-04-23 Created: 2024-04-23 Last updated: 2024-07-04

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