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Internal current measurements in high power impulse magnetron sputtering
Linköping University, Department of Physics, Chemistry and Biology, Plasma and Coating Physics. Linköping University, The Institute of Technology.
Linköping University, Department of Physics, Chemistry and Biology, Plasma and Coating Physics. Linköping University, The Institute of Technology.
Division of Space and Plasma Physics, School of Electrical Engineering, Royal Institute of Technology, SE-100 44 Stockholm, Sweden.
Division of Space and Plasma Physics, School of Electrical Engineering, Royal Institute of Technology, SE-100 44 Stockholm, Sweden.
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2011 (English)In: Plasma sources science & technology (Print), ISSN 0963-0252, E-ISSN 1361-6595, Vol. 20, no 4, 045003- p.Article in journal (Refereed) Published
Abstract [en]

The transport of charged particles in a high power impulse magnetron sputtering (HiPIMS) discharge is of great interest when optimizing this promising deposition technique with respect to deposition rate and control of the ion acceleration. In this study the internal current densities Jϕ (azimuthal direction) and JD⊥ (axial direction) have therefore been spatially and temporally resolved in the bulk plasma region above a cylindrical magnetron using Rogowski coils. From the measurements a phenomenological model has been constructed describing the evolution of the current density in this pulsed plasma. The core of the model is based on six different types of current systems, which characterize the operating transport mechanisms, such as current transport along and across magnetic field lines, as well as the initiation, buildup and steady-state of a HiPIMS plasma. Furthermore, the data also shows that there are spatial and temporal variations of the key transport parameter Jϕ/JD⊥ , governing the cross-B resistivity and also the energy of the charged particles. The previously reported faster-than-Bohm cross-B electron transport is here verified, but is not found to be present during the whole discharge regime as well as for all locations. These results on the plasma dynamics are essential input when modeling the axial electric field, governing the back-attraction of ionized sputtered material, and might furthermore provide a link between the different resistivities reported in HiPIMS, pulsed-DC, and DC magnetron discharges.

Place, publisher, year, edition, pages
Institute of Physics , 2011. Vol. 20, no 4, 045003- p.
National Category
Natural Sciences
URN: urn:nbn:se:liu:diva-56743DOI: 10.1088/0963-0252/20/4/045003ISI: 000295829800005OAI: diva2:321809
Funding agencies|Swedish Research Council||Swedish Foundation for Strategic Research||Available from: 2010-06-02 Created: 2010-06-02 Last updated: 2013-10-30
In thesis
1. The HiPIMS Process
Open this publication in new window or tab >>The HiPIMS Process
2010 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

The work presented in this thesis involves experimental and theoretical studies related to a thin film deposition technique called high power impulse magnetron sputtering (HiPIMS), and more specifically the plasma properties and how they influence the coating. HiPIMS is an ionized physical vapor deposition technique based on conventional direct current magnetron sputtering (DCMS). The major difference between the two methods is that HiPIMS has the added advantage of providing substantial ionization of the sputtered material, and thus presents many new opportunities for the coating industry. Understanding the dynamics of the charged species and their effect on thin film growth in the HiPIMS process is therefore essential for producing high-quality coatings.

In the first part of the thesis a new type of anomalous electron transport was found. Investigations of the transport resulted in the discovery that this phenomenon could quantitatively be described as being related and mediated by highly nonlinear waves, likely due to the modified two-stream instability, resulting in electric field oscillations in the MHz-range (the lower hybrid frequency). Measurements in the plasma confirmed these oscillations as well as trends predicted by the theory of these types of waves. Using electric probes, the degree of anomalous transport in the plasma could also be determined by measuring the current density ratio between the azimuthal current density (of which the Hall current density is one contribution) and the discharge current density, Jϕ / JD. The results were verified in another series of measurements using Rogowski probes to directly gain insight into the internal currents in the HiPIMS discharge. The results provided important insights into understanding the mechanism behind the anomalous transport.

It was furthermore demonstrated that the current ratio Jϕ / JD is inversely proportional to the transverse resistivity, η , which governs how well momentum in the direction of the current is transferred from the electrons to the ions in the plasma. By looking at the forces involved in the charged particle transport it was expected that the azimuthally rotating electrons would exert a volume force on the ions tangentially outwards from the circular race track region. The effect of having an anomalous transport would therefore be that the ions were transported across the magnetic field lines and to a larger extent deflected sideways, instead of solely moving from the target region towards a substrate placed in front of the target some distance away. From the experiments it was confirmed that a substantial fraction of sputtered material is transported radially away from the cathode and lost to the walls in HiPIMS as well as in DCMS, but more so for HiPIMS giving one possible explanation to why the deposition rate is lower for HiPIMS compared to DCMS. Moreover, in a separate investigation on the energy flux it could be determined that the heating due to radial energy flux reached as much as 60 % of the axial energy flux, which is likely a result of the anomalous transport of charged species present in the HiPIMS discharge. Also, the recorded ion energy flux confirmed theoretical estimations on this type of transport regarding energy and direction.In order to gain a better understanding of the complete discharge regime, as well as providing a link between the HiPIMS and DCMS processes, the current and voltage characteristics were investigated for discharge pulses longer than 100 μs. The current behavior was found to be strongly correlated with the chamber gas pressure. Based on these experiments it was suggested that high-current transients commonly seen in the HiPIMS process cause a depletion of the working gas in the area in front of the target, and thereby a transition to a DCMS-like high voltage, lower current regime, which alters the deposition conditions.

In the second part of the thesis, using the results and ideas from the fundamental plasma investigations, it was possible to successfully implement different coating improvements. First, the concept of sideways deposition of thin films was examined in a dual-magnetron system providing a solution for coating complex shaped surfaces. Here, the two magnetrons were facing each other having opposing magnetic fields forcing electrons, and thereby also ionized material to be transported radially towards the substrate. In this way deposition inside tubular substrates can be made in a beneficial way.

Last, the densification process of thin films using HiPIMS was investigated for eight different materials (Al, Ti, Cr, Cu, Zr, Ag, Ta, and Pt). Through careful characterization of the thin film properties it was determined that the HiPIMS coatings were approximately 5-15 % denser compared to the DCMS coatings. This could be attributed to the increased ion bombardment seen in the HiPIMS process, where the momentum transfer between the growing film and the incoming ions is very efficient due to the equal mass of the atoms constituting the film and the bombarding species, leading to a less pronounced columnar microstructure. The deposition conditions were also examined using a global plasma model, which was in good agreement with the experimental results.

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2010. 72 p.
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 1305
National Category
Engineering and Technology
urn:nbn:se:liu:diva-56748 (URN)978-91-7393-419-0 (ISBN)
Public defence
2010-05-27, Planck, Fysikhuset, Campus Valla, Linköpings universitet, Linköping, 10:15 (English)
Available from: 2010-06-02 Created: 2010-06-02 Last updated: 2013-10-30Bibliographically approved

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