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  • 451.
    Zhang, Yingfeng
    et al.
    Northwestern Polytech Univ, Peoples R China.
    Liu, Sichao
    Northwestern Polytech Univ, Peoples R China; KTH Royal Inst Technol, Sweden.
    Liu, Yang
    Linköpings universitet, Institutionen för ekonomisk och industriell utveckling, Industriell miljöteknik. Linköpings universitet, Tekniska fakulteten. Univ Vaasa, Finland.
    Yang, Haidong
    Guangdong Univ Technol, Peoples R China.
    Li, Miao
    Northwestern Polytech Univ, Peoples R China.
    Huisingh, Donald
    Univ Tennessee, TN USA.
    Wang, Lihui
    KTH Royal Inst Technol, Sweden.
    The Internet of Things enabled real-time scheduling for remanufacturing of automobile engines2018Inngår i: Journal of Cleaner Production, ISSN 0959-6526, E-ISSN 1879-1786, Vol. 185, s. 562-575Artikkel i tidsskrift (Fagfellevurdert)
    Abstract [en]

    Typical challenges that managers of remanufacturing face are composed of the lack of timely, accurate, and consistent information of remanufacturing resources. Therefore, it is difficult to implement real-time production scheduling for the shop floor. To address this problem, the authors applied the concept of the Internet of Things to the remanufacturing of automobile engines to form an Internet of Manufacturing Things environment. Under the Internet of Manufacturing Things, an identification technology for disassembled engine parts was designed, and the real-time status of the remanufacturable resources can be monitored. Based on the captured remanufacturing information, a real-time production scheduling method was developed, and a mathematical model was developed to achieve cost reduction, dynamic management of remanufacturable resources, and energy consumption decrease. To obtain an optimal solution, a Pareto-based optimization method was used. Finally, a case study was performed to analyze the effectivity of the proposed method. The results showed that the remanufacturing cost and energy consumption were reduced by 34% and 34% respectively, and the worker load rate was more balanced. These improvements can contribute to more sustainable development and greener production within the remanufacturing industry, especially for remanufacturing of automobile engines. (C) 2018 Elsevier Ltd. All rights reserved.

  • 452.
    Zhang, Yingfeng
    et al.
    Northwestern Polytech University, Peoples R China.
    Ren, Shan
    Northwestern Polytech University, Peoples R China.
    Liu, Yang
    Linköpings universitet, Institutionen för ekonomisk och industriell utveckling. Linköpings universitet, Tekniska fakulteten. University of Vaasa, Finland.
    Sakao, Tomohiko
    Linköpings universitet, Institutionen för ekonomisk och industriell utveckling, Industriell miljöteknik. Linköpings universitet, Tekniska fakulteten.
    Huisingh, Donald
    University of Tennessee, TN USA.
    A framework for Big Data driven product lifecycle management2017Inngår i: Journal of Cleaner Production, ISSN 0959-6526, E-ISSN 1879-1786, Vol. 159, s. 229-240Artikkel i tidsskrift (Fagfellevurdert)
    Abstract [en]

    Optimization of the process of product lifecycle management is an increasingly important objective for manufacturing enterprises to improve their sustainable competitive advantage. Originally, this approach was developed to integrate the business processes of an organization and more effectively manage and utilize the data generated during lifecycle studies. With emerging technologies, product embedded information devices such as radio frequency identification tags and smart sensors are widely used to improve the efficiency of enterprises routine management on an operational level. Manufacturing enterprises need a more advanced analysis approach to develop a solution on a strategic level from using such lifecycle Big Data. However, the application of Big Data in lifecycle faces several challenges, such as the lack of reliable data and valuable knowledge that can be employed to support the optimized decision-making of product lifecycle management. In this paper, a framework for Big Data driven product lifecycle management was proposed to address these challenges. Within the proposed framework, the availability and accessibility of data and knowledge related to lifecycle can be achieved. A case study was presented to demonstrate the proof-of-concept of the proposed framework. The results showed that the proposed framework was feasible to be adopted in industry, and can provide an overall solution for optimizing the decision-making processes in different phases of the whole lifecycle. The key findings and insights from the case study were summarized as managerial implications, which can guide manufacturers to ensure improvements in energy saving and fault diagnosis related decisions in the whole lifecycle. (C) 2017 Elsevier Ltd. All rights reserved.

  • 453.
    Zhang, Yingfeng
    et al.
    Northwestern Polytech University, Peoples R China.
    Wang, Jin
    Northwestern Polytech University, Peoples R China.
    Liu, Yang
    Linköpings universitet, Institutionen för ekonomisk och industriell utveckling. Linköpings universitet, Tekniska fakulteten. University of Vaasa, Finland.
    Game theory based real-time multi-objective flexible job shop scheduling considering environmental impact2017Inngår i: Journal of Cleaner Production, ISSN 0959-6526, E-ISSN 1879-1786, Vol. 167, s. 665-679Artikkel i tidsskrift (Fagfellevurdert)
    Abstract [en]

    Production scheduling greatly contributes to optimising the allocation of processes, reducing resource and energy consumption, lowering production costs and alleviating environmental pollution. It is an effective way to progress towards green manufacturing. With the extensive use of the Internet of Things in the manufacturing shop floor, a huge amount of real-time data is created. A typical challenge is how to achieve the real-time data-driven optimisation for the manufacturing shop floor to improve energy efficiency and production efficiency. To address this problem, a dynamic game theory based two-layer scheduling method was developed to reduce makespan, the total workload of machines and energy consumption to achieve real-time multi-objective flexible job shop scheduling. To obtain an optimal solution, a sub-game perfect Nash equilibrium solution was designed. Then, a case study was employed to analyse the performance of the proposed method. The results showed that the makespan, the total workload of machines and energy consumption were reduced by 4.5%, 8.75%, and 9.3% respectively. These improvements can contribute to sustainable development and cleaner production of manufacturing industry. (C) 2017 Elsevier Ltd. All rights reserved.

  • 454.
    Zhang, Yingfeng
    et al.
    Northwestern Polytech University, Peoples R China; Northwestern Polytech University, Peoples R China.
    Zhang, Geng
    Northwestern Polytech University, Peoples R China.
    Qu, Ting
    Jinan University, Peoples R China.
    Liu, Yang
    Linköpings universitet, Institutionen för ekonomisk och industriell utveckling, Industriell miljöteknik. Jinan University, Peoples R China; University of Vaasa, Finland.
    Zhong, Ray Y.
    University of Auckland, New Zealand.
    Analytical target cascading for optimal configuration of cloud manufacturing services2017Inngår i: Journal of Cleaner Production, ISSN 0959-6526, E-ISSN 1879-1786, Vol. 151, s. 330-343Artikkel i tidsskrift (Fagfellevurdert)
    Abstract [en]

    Combining with advanced technologies (e.g., cloud computing, Internet of Things, and service-oriented technology), cloud manufacturing was proposed and gained wide attention. By managing a huge amount of distributed and idle manufacturing resources to meet various manufacturing requirements, cloud manufacturing provides sustainable means for promoting cleaner production. Manufacturing service configuration plays an important role in implementing cloud manufacturing. Most research adopted central optimization methods to get optimal service configuration results. However, these all-in-one methods with an individual decision model can hardly maintain the autonomous decision rights of different service providers. Consequently, service providers may lose their flexibility to achieve private decision objectives, which is unfavorable for keeping the sustainable competitive advantages of enterprises. In this paper, a decentralized decision mechanism named analytical target cascading is introduced to solve the manufacturing service configuration problem. An analytical target cascading model for the manufacturing service configuration problem is proposed based on the hierarchical structure of cloud manufacturing system. Elements in the proposed model are formulated and solved in a loose coupling and distributed manner. The situation when alternative service providers owned autonomous decision rights to configure their respective upstream manufacturing stages is also considered. A case study is employed to verify the effectiveness of analytical target cascading in solving the manufacturing service configuration problem. It shows that analytical target cascading can not only obtain the same manufacturing service configuration results as central optimization method but also maintain the autonomous decision rights of different service providers. (C) 2017 Elsevier Ltd. All rights reserved.

  • 455.
    Åklint, Peter
    Linköpings universitet, Institutionen för ekonomisk och industriell utveckling.
    Övergripande kvalitets och kapabilitets granskning av produktionsprocessen – en implementering av SPS.: Overall Quality and Capability Study of the Production Process – an Implement of SPC.2007Independent thesis Basic level (degree of Bachelor), 10 poäng / 15 hpOppgave
    Abstract [en]

    Quality was earlier only an issue for the company’s quality departments but today is the entire organization involved in quality- and improvements work. With the customers in focus, both external and internal, quality and improvement work should be integrated in the daily activities. The management shall state goals and visions together with a policy. Through participation the correct requirements for a successful work are created.

    With SPC, statistics process control, there is an opportunity to perceive variations in the process and with the correct tools make it stable. Examples of tools that can be used are the seven QC – tools and the PDCA – cycles, which are presented more detailed in the report.

    By using SPC and the information given by it, a measure of the process capability within fixed tolerances on the produced parts can be achieved.

    The analysis in this report has been made in order to verify the capability and variations in the measuring system used within a selected production sector.

  • 456.
    Öhrn, Viktor
    et al.
    Linköpings universitet, Institutionen för ekonomisk och industriell utveckling.
    Sjöblom, Mikael
    Linköpings universitet, Institutionen för ekonomisk och industriell utveckling.
    Underhållskoncept: tillståndsbaserat underhåll på smörj- och hydrauloljesystem2008Independent thesis Basic level (degree of Bachelor), 10 poäng / 15 hpOppgave
    Abstract [en]

    Abstract

    This report describes our ten week long thesis work which is the last task in our education in mechanical engineering at Linköpings University. The project has been performed at Siemens Industrial Turbomachinery AB’s service department. The company which is located in Finspång produces, sells and provides service for steam and gas turbines around the world.

    The purpose of this project is to help Siemens develop their maintenance programs for two of the auxiliary systems which are a part of the complete steam turbine system. These are lube and control oil systems.

    The project is restricted to two of Siemens maintenance products, No Stop Check (NSC) and the annual Safety Inspection (SI). Some parts of the major and limited overhauls have also been investigated.

    During the work different maintenance concepts have been investigated and evaluated. Focus has been centered on finding possible solutions that allow maintenance work while the steam turbine system is running. The economical consequences are enormous if the turbine has to be shut down. This due to today’s expanded capacity of the plants.

    Many discussions and interviews have taken place during the project. Information has also been obtained from documents, literature and the Internet. A Failure Mode and Effect Criticality Analysis (FMECA) has also been input for the task, especially while maintenance measures and concepts were discussed.

    The present maintenance that Siemens supplies are mostly based on time and experience. We have tried to implement a more condition based maintenance. A lot of time has therefore been spent finding methods for reliable measuring of the machinery condition.

    The work has generated a lot of different recommendations for the future maintenance. These are more or less condition based and tailor-made for Siemens steam turbine systems. We hope that these propositions will be used in the future maintenance work and also to give some new ideas on how to develop the condition based maintenance at Siemens.

  • 457.
    Ölund, Fredrik
    Linköpings universitet, Institutionen för konstruktions- och produktionsteknik.
    San Pedro S.A.: Taking the first step to a safer work environment2006Independent thesis Advanced level (degree of Magister), 20 poäng / 30 hpOppgave
    Abstract [en]

    As a part of improving the production, the Bolivian door manufacturer San Pedro S.A. needs to develop their level of industrial safety. Today their safety level is considered to be almost non-existing. Together with CADEFOR, San Pedro wishes for a handbook that show them how to work with industrial safety, how to implement it and were to begin.

    Much needs to be done at San Pedro and the task has been to show both them and CADEFOR which parts San Pedro need to focus on to increase the overall safety.

    It is considered important that they chose to start with the most crucial areas but the aim is that they will, during a period of time, attend to all problem areas mentioned.

    The first thing San Pedro needs to do is to form an aim for the safety work. This means setting up a policy and routines for the ongoing work.

    Secondly they should start working with improving the fire security, informing the personal about the risks they are exposed to. Further they should educate attendants in first aid, use the protection on the machines available and create a better luminosity environment.

  • 458.
    Östlin, Johan
    Linköpings universitet, Institutionen för ekonomisk och industriell utveckling, Monteringsteknik. Linköpings universitet, Tekniska högskolan.
    On Remanufacturing Systems: Analysing and Managing Material Flows and Remanufacturing Processes2008Doktoravhandling, med artikler (Annet vitenskapelig)
    Abstract [en]

    The aim of remanufacturing is to retrieve a product’s inherent value when the product no longer fulfils the user’s desired needs. By taking advantage of this inherent value through different product recovery alternatives, there is a potential for both economically and environmental advantageous recovery of products.

    Remanufacturing is a complex business due to the high degree of uncertainty in the production process, mainly caused by two factors: the quantity and the quality of returned products. These factors have implications both on the external processes, e.g. coordinating input of returned products with the demand for remanufactured products, as well as the internal processes that coordinates the operations within the factory walls. This additional complexity needs to be considered when organising the remanufacturing system.

    The objective of this dissertation is to explore how remanufacturing companies can become more competitive through analysing and managing material flows and remanufacturing processes.

    The first issue discussed in this dissertation is the drivers that make companies interested in remanufacturing products in the first place. The conclusion is that the general drivers are profit, company policy and the environmental drivers. In a general sense, the profit motivation is the most prevalent business driver, but still there are situations where this motivation is secondary to policy and environmental drivers. Secondly, the need to balance the supply of returned products with the demand for remanufactured products shows that the possible remanufacturing volumes for a product are dependent on the shape of the supply and demand distributions. By using a product life cycle perspective, the supply and demand situations can be foreseen and support is given on possible strategies in these different supply and demand situations. Thirdly, how used products are gathered from customers is categorised by seven different customer relationship types. These types all have different effects on the remanufacturing system, and the characteristics of these relationships are disused in detail.

    When considering the remanufacturing process within the factory walls, a generic remanufacturing process was developed that divides the remanufacturing process into five different phases; pre-disassembly, disassembly, reprocessing, reassembly and the post-assembly phase. These different phases are separated by three different key decision points in the process that also have a major impact on the material planning of the process. For the remanufacturing material planning and production planning, the possibility to apply lean principles can be difficult. One foundation for implementing lean principles in new production is the existence of standardised processes that are stable and predictable. In the remanufacturing system, the possibilities to realise a predictable process is limited by the “normal” variations in quantity and the quality of the returned cores. Even though lean principles can be problematic to implement in the remanufacturing environment, this dissertation proposes a number of solutions that can be used to make the remanufacturing process leaner.

    Delarbeid
    1. Business drivers for remanufacturing
    Åpne denne publikasjonen i ny fane eller vindu >>Business drivers for remanufacturing
    2008 (engelsk)Inngår i: Proceedings of CIRP Life Cycle Engineering Seminar , 15th edition, Sidney, Australia, 2008, s. 581-586Konferansepaper, Publicerat paper (Annet vitenskapelig)
    Abstract [en]

    In this paper the aim is to explore what drives companies to get involved in the remanufacturing operations. In the previous research there have been numerous case studies that partly have addresses the issue of why a company is getting involved in remanufacturing. A main conclusion from this study is that the motives for remanufacturing a product are very case-dependent e.g. in what industry sector the company have business in and what product type being remanufactured. In this study it is found that there are mainly three general business drivers for remanufacturing. These are: profit, company policy and the environmental drivers. For remanufacturing to be successful, these drivers are crucial, although it does not propose that all of theses drivers have to be present for a successful remanufacturing system. When combining the profit, policy and environmental factors there is a great potential for a win-win-win situation, meaning that the customer gets a quality product at a lower price, the manufacturer reduces their manufacturing costs and the environment gains from a lower environmental impact.

    HSV kategori
    Identifikatorer
    urn:nbn:se:liu:diva-13320 (URN)1877040673 (ISBN)
    Konferanse
    15th CIRP International Conference on Life Cycle Engineering
    Tilgjengelig fra: 2008-05-27 Laget: 2008-05-27 Sist oppdatert: 2016-04-12
    2. Product life-cycle implications for remanufacturing strategies
    Åpne denne publikasjonen i ny fane eller vindu >>Product life-cycle implications for remanufacturing strategies
    2009 (engelsk)Inngår i: Journal of Cleaner Production, ISSN 0959-6526, Vol. 17, nr 11, s. 999-1009Artikkel i tidsskrift (Fagfellevurdert) Published
    Abstract [en]

    For remanufacturing to be successful, there is a need to gain information on future market needs of remanufactured products, and match this to information on the magnitude of return flows. One of the major issues impacting remanufacturing is in the difficulty of obtaining used products (cores) that are suitable for remanufacturing. The timing and quantity of product returns is dependent on the type of product. Factors such as the mean product lifetime, rate of technical innovation, and failure rate of components all influence the return rate of products from end-of-use and end-of-life. The balance between product returns and demand for remanufactured products is a function of many variables, where the rate of technological innovation and the expected life of a product are the major influencing characteristics. The main contribution of this paper is the support that is provided in different supply and demand situations. By using a product life-cycle perspective, the supply and demand situations can be foreseen, and support given regarding possible strategies in these situations.

    Emneord
    Remanufacturing; Component cannibalization; Product life-cycle; Remanufacturing strategies
    HSV kategori
    Identifikatorer
    urn:nbn:se:liu:diva-13321 (URN)10.1016/j.jclepro.2009.02.021 (DOI)
    Merknad

    Original Publication: Johan Östlin, Erik Sundin and Mats Björkman, Product Lifecycle Implications for Remanufacturing Strategies, 2009, Journal of Cleaner Production, (17), 11, 999-1009. http://dx.doi.org/10.1016/j.jclepro.2009.02.021 Copyright: Elsevier Science B.V., Amsterdam. http://www.elsevier.com/

    Tilgjengelig fra: 2009-06-12 Laget: 2009-03-09 Sist oppdatert: 2016-04-12bibliografisk kontrollert
    3. Importance of Closed Loop Supply Chain Relationships for Product Remanufacturing
    Åpne denne publikasjonen i ny fane eller vindu >>Importance of Closed Loop Supply Chain Relationships for Product Remanufacturing
    2008 (engelsk)Inngår i: International Journal of Production Economics, ISSN 0925-5273, E-ISSN 1873-7579, Vol. 115, nr 2, s. 336-348Artikkel i tidsskrift (Fagfellevurdert) Published
    Abstract [en]

    Remanufacturing is an industrial process where used products are restored (remanufactured) to useful life. In comparison to manufacturing, remanufacturing has some general characteristics that complicate the supply chain and production system. For example, a company must collect the used products from the customers, and thus the timing and quality of the used products are usually unknown. Remanufacturing companies are dependent on customers to return used products (cores). In this paper, seven different types of closed-loop relationships for gathering cores for remanufacturing have been identified. The relationships identified are ownership-based, service-contract, direct-order, deposit-based, credit-based, buy-back and voluntary-based relationships. Building theory around these different types of relationships, several disadvantages and advantages are described in the paper. By exploring these relationships, a better understanding can be gained about the management of the closed-loop supply chain and remanufacturing.

    Emneord
    Product recovery, Reverse logistics, Relationship marketing
    HSV kategori
    Identifikatorer
    urn:nbn:se:liu:diva-13322 (URN)10.1016/j.ijpe.2008.02.020 (DOI)
    Merknad
    Original Publication: Johan Östlin, Erik Sundin and Mats Björkman, Importance of Closed Loop Supply Chain Relationships for Product Remanufacturing, 2008, International Journal of Production Economics, (115), 2, 336-348. http://dx.doi.org/10.1016/j.ijpe.2008.02.020 Copyright: Elsevier Science B.V., Amsterdam. http://www.elsevier.com/ Tilgjengelig fra: 2009-06-14 Laget: 2009-03-09 Sist oppdatert: 2017-12-13bibliografisk kontrollert
    4. Material and Process Complexity: Implications for Remanufacturing
    Åpne denne publikasjonen i ny fane eller vindu >>Material and Process Complexity: Implications for Remanufacturing
    2005 (engelsk)Inngår i: Proceedings of EcoDesign-05, 4th International Symposium on Environmentally Conscious Design and Inverse Manufacturing, Tokyo, Japan, 12-14 December, 2005, s. 154-161Konferansepaper, Publicerat paper (Annet vitenskapelig)
    Abstract [en]

    Remanufacturing is a complex business. Many different factors and decisions affect the performance of a remanufacturing process. In this paper, four different remanufacturing cases are analyzed in how they manage these complexities. Based on the generic remanufacturing process, remanufacturing can be divided into the five phases of pre-disassembly, disassembly, reprocessing, reassembly and post-assembly. In each of these phases, a discussion is made regarding the specific factors and decisions that influence the order and purpose of the individual operations.

    Serie
    Emneord
    assembling, manufacturing processes, recycling, disassembly, generic remanufacturing process, process complexity, reassembly, reprocessing
    HSV kategori
    Identifikatorer
    urn:nbn:se:liu:diva-13323 (URN)10.1109/ECODIM.2005.1619192 (DOI)
    Tilgjengelig fra: 2008-05-27 Laget: 2008-05-27 Sist oppdatert: 2009-06-09
    5. Lean Remanufacturing: a Study Regarding Material Flow
    Åpne denne publikasjonen i ny fane eller vindu >>Lean Remanufacturing: a Study Regarding Material Flow
    2008 (engelsk)Artikkel i tidsskrift (Fagfellevurdert) Submitted
    HSV kategori
    Identifikatorer
    urn:nbn:se:liu:diva-13324 (URN)
    Tilgjengelig fra: 2008-05-27 Laget: 2008-05-27 Sist oppdatert: 2016-04-12
    6. Lean Production Principles in Remanufacturing: A Case Study at a Toner Cartridge Remanufacturer
    Åpne denne publikasjonen i ny fane eller vindu >>Lean Production Principles in Remanufacturing: A Case Study at a Toner Cartridge Remanufacturer
    2007 (engelsk)Inngår i: Proceedings of IEEE International Symposium on Electronics and the Environment, IEEE , 2007, s. 216-221Konferansepaper, Publicerat paper (Annet vitenskapelig)
    Abstract [en]

    Scandi-Toner AB works with remanufacturing of toner cartridges; both color cartridges and black cartridges The company Scandi-Toner and the remanufacturing industry in general do, compared to ordinary manufacturing, have some specific characteristics that might limit the possibilities to apply lean production principles, due to the high degree of uncertainty in the production process. These uncertainties are mainly caused by two factors: the quantity and quality of returned cores. Overall, these characteristics make the remanufacturing material flow harder to control. Hence the purpose of this paper is to analyze if lean productions principles for material flow can be applied in a remanufacturing environment, and especially at the Swedish remanufacturer Scandi-Toner AB. The analysis shows that lean production principles can be applied in remanufacturing environments, with some constraints. For the case company the study showed that for example the workshop layout could be improved significantly according to lean production principles. The one major conclusion that can be drawn from this analysis are that the inherent characteristics of variable processing times and uncertainty in materials recovered have the major negative impact for implementing a lean production process. Vice versa, given an accurate supply of parts for reassembly, all the appropriate principles of a lean production material flow can be implemented in the phases of reassembly and testing.

    sted, utgiver, år, opplag, sider
    IEEE, 2007
    Serie
    IEEE International Symposium on Electronics and the Environment, ISSN 1095-2020
    Emneord
    Lean Productlon, Value stream mapping, Rapid Plant Assesment, Remanufacturing
    HSV kategori
    Identifikatorer
    urn:nbn:se:liu:diva-13325 (URN)10.1109/ISEE.2007.369397 (DOI)000248562400042 ()1-4244-0861-X (ISBN)
    Konferanse
    15th International Symposium on Electronics and the Environment (ISEE) , May 7-10, Orlando, USA
    Tilgjengelig fra: 2008-05-27 Laget: 2008-05-27 Sist oppdatert: 2012-08-23
    7. Material handling in the remanufacturing industry: a case study of a diesel engine remanufacturing process
    Åpne denne publikasjonen i ny fane eller vindu >>Material handling in the remanufacturing industry: a case study of a diesel engine remanufacturing process
    2005 (engelsk)Inngår i: Proceedings of CIRP Life Cycle Engineering Seminar, 12th edition, April 3-5, Laboratorie 3S, Grenoble France, 2005Konferansepaper, Publicerat paper (Annet vitenskapelig)
    HSV kategori
    Identifikatorer
    urn:nbn:se:liu:diva-13326 (URN)
    Tilgjengelig fra: 2008-05-27 Laget: 2008-05-27 Sist oppdatert: 2009-06-09
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