There is a need for soft actuators in various biomedical applications in order to manipulate delicate objects such as cells and tissues. Soft actuators are able to adapt to any shape and limit the stress applied to delicate objects. Conjugated polymer actuators, especially in the so-called trilayer configuration, are interesting candidates for driving such micromanipulators. However, challenges involved in patterning the electrodes in a trilayer with individual contact have prevented further development of soft micromanipulators based on conjugated polymer actuators. To allow such patterning, two printing-based patterning techniques have been developed. First an oxidant layer is printed using either syringe-based printing or micro-contact printing, followed by vapor phase polymerization of the conjugated polymer. Sub-millimeter patterns with electronic conductivities of 800 Scm-1 are obtained. Next, laser ablation is used to cleanly cut the final device structures including the printed patterns, resulting in fingers with individually controllable digits and miniaturized hands. The methods presented in this paper will enable integration of patterned electrically active conjugated polymer layers in many types of complex 3-D structures.

Handling of soft and fragile sub-millimeter sized samples such as cells and tissues requires new tools that allow delicate manipulation. Conducting polymer actuators show unique characteristics suitable to driving such manipulators, however despite their potential, the current fabrication method of the trilayer structures does not allow constructing advanced micromanipulators operating in air using this technology. Here we show a novel bottom-up microfabrication process for conjugated polymer trilayer actuators using various solid polymer electrolytes. In addition, the process design integrates contact pads, which has been an issue for small scale conducting polymer actuators. The microfabrication process starts with a patterned layer of conjugated polymer, followed by depositing a polymer electrolyte and a second patterning of the second conjugated polymer layer. The process resulted in successful fabrication of individually controllable conducting polymer trilayer actuators comprising polyvinylidenefluoride and poly( vinylidenefluoride-co-hexafluoropropylene) membranes and showed good interfacial adhesion between the different layers in the final device. The polyvinylidenefluoride trilayer actuator showed good actuation capability. The developed bottom-up microfabrication method paves the way for the development of novel micromanipulation tools. (C) 2016 Elsevier B.V. All rights reserved.

In this chapter, first some basic principles of photolithography and general microfabrication are introduced. These methods have been adapted to fit the microfabrication of conducting polymer actuators, resulting in a toolbox of techniques to engineer microsystems comprising CP microactuators, which will be explained in more detail. CP layers can be patterned using both subtractive and additive techniques to form CP microactuators in a variety of configurations including bulk expansion, bilayer, and trilayer actuators. Methods to integrate CP microactuators into complex microsystems and interfaces to connect them to the outside world are also described. Finally, some specifications, performance, and a short introduction to various applications are presented.

We are developing soft, flexible micromanipulators such as micro- tweezers for the handling and manipulation of biological species including cells and surgical tools for minimal invasive surgery. Our aim is to produce tools with minimal dimensions of 100 μm to 1 mm in size, which is 1-2 orders of magnitude smaller than existing technology. However, the displacement of the current developed micromanipulator remains limited due to the low ionic conductivity of the materials. Here, we present developed methods for the fabrication of conjugated polymer trilayer structure which exhibit potential to high stretchability/flexibility as well as a good adhesion between the three different layers. The outcomes of this study contribute to the realisation of low-foot print devices articulated with electroactive polymer actuators for which the physical interface with the power source has been a significant challenge limiting their application. Here, we present a new flexible trilayer structure, which will allow the fabrication of metal-free soft microactuators.

Within the areas of cell biology, biomedicine and minimal invasive surgery, there is a need for soft, flexible and dextrous biocompatible manipulators for handling biological objects, such as single cells and tissues. Present day technologies are based on simple suction using micropipettes for grasping objects. The micropipettes lack the possibility of accurate force control, nor are they soft and compliant and may thus cause damage to the cells or tissue. Other micromanipulators use conventional electric motors however the further miniaturization of electrical motors and their associated gear boxes and/or push/pull wires has reached its limits. Therefore there is an urgent need for new technologies for micromanipulation of soft biological matter. We are developing soft, flexible micromanipulators such as micro- tweezers for the handling and manipulation of biological species including cells and surgical tools for minimal invasive surgery. Our aim is to produce tools with minimal dimensions of 100 μm to 1 mm in size, which is 1-2 orders of magnitude smaller than existing technology. We present newly developed patterning and microfabrication methods for polymer microactuators as well as the latest results to integrate these microactuators into easy to use manipulation tools. The outcomes of this study contribute to the realisation of low-foot print devices articulated with electroactive polymer actuators for which the physical interface with the power source has been a significant challenge limiting their application. Here, we present a new bottom-up microfabrication process. We show for the first time that such a bottom-up fabricated actuator performs a movement in air. This is a significant step towards widening the application areas of the soft microactuators.

There is a growing demand for human-friendly robots that can interact and work closely with humans. Such robots need to be compliant, lightweight and equipped with silent and soft actuators. Electroactive polymers such as conducting polymers (CPs) are “smart” materials that deform in response to electrical simulation and are often addressed as artificial muscles due to their functional similarity with natural muscles. They offer unique possibilities and are perfect candidates for such actuators since they are lightweight, silent, and driven at low voltages. Most CP actuators are fabricated using electrochemical oxidative synthesis. We have developed new CP based fibres employing both vapour phase and liquid phase electrochemical synthesis. We will present the fabrication and characterisation of these fibres as well as their performance as linear actuators.