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Modeling and Optimal Control for Dynamic Driving of Hybridized Vehicles with Turbocharged Diesel Engines
Linköping University, Department of Electrical Engineering, Vehicular Systems. Linköping University, Faculty of Science & Engineering.
2021 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Reducing the fuel consumption of today's vehicle fleet is of great importance due to the environmental impact of using fossil-based fuels. The turbocharged compression ignition (CI) engine is widely used for trucks. The CI engine efficiency is dependent on the operating point, in terms of rotational speed and load. The selection of load point can be controlled by selecting suitable gears, but remains a challenging task during dynamic driving, due to the turbocharger dynamics which introduces a lag in the system. Electric turbocharger technologies can improve the engine response time, but developing efficient control strategies can be challenging. Due to turbocharger lag, all conditions that are reachable in stationary operation for the turbocharged CI engine are not always reachable during dynamic events, for example after an up-shift where the engine speed and torque demand changes rapidly.  

In this work the fuel saving potential of electric turbocharging for a heavy-duty truck performing a long-haulage driving mission is investigated.  An electric turbocharger control strategy is proposed and evaluated. The results show that the fuel consumption can be reduced using the electric turbocharger, when comparing to a conventional turbocharged CI truck performing a long-haulage driving mission.

A turbocharged CI engine model suitable for optimal control of transient behavior is developed. Sub-models are validated using data describing the components, and the model suitability for optimal control is shown with a tip-in example. To increase the model accuracy, the torque model is extended with a further dependence on the air-fuel ratio and operating point dependent losses. The complete engine model is parameterized for a set of stationary load points. The model is validated using data from a dynamic engine test, where it is shown that both the stationary and dynamic features in the data is represented well by the model. The developed engine model is used as a foundation in an optimal control problem setup to solve fuel optimal accelerations including gear changes. The setup is used to investigate the impact of driveshaft flexibility on the optimal control results, when compared to a stiff driveshaft model. Apart from a slight increase in fuel consumption, the driveshaft flexibility is shown to have minor effects on the fuel optimal control signals, in terms of general torque output and gear shift characteristics. 

The hybrid electric vehicle (HEV) technology can potentially reduce the consumption of diesel fuel, but how to design and control the system, consisting of several degrees of freedom remains a challenging task. Energy optimal accelerations of a CI parallel HEV with electric turbocharger is investigated using the optimal control problem setup. The results show that the electric turbocharger is used when the electrical energy cost is high, and the usage of the crank shaft motor is increasing with decreasing electric energy cost. 

To summarize, the developed models and problem setups enable investigations of different powertrain configurations and optimal control of these. One conclusion is that the energy savings using an electric turbocharger and crank shaft motor during accelerations are significant.

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2021. , p. 26
Series
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 2145
National Category
Control Engineering
Identifiers
URN: urn:nbn:se:liu:diva-175469DOI: 10.3384/diss.diva-175469ISBN: 9789179296445 (print)OAI: oai:DiVA.org:liu-175469DiVA, id: diva2:1552726
Public defence
2021-06-18, BL32, B-building, Campus Valla, Linköping, 13:15 (English)
Opponent
Supervisors
Note

Funding agencies: Linköping Center of Informatics; Control LINK-SIC

Available from: 2021-05-06 Created: 2021-05-06 Last updated: 2021-05-19Bibliographically approved
List of papers
1. Improving Fuel Economy and Acceleration by Electric Turbocharger Control for Heavy Duty Long Haulage
Open this publication in new window or tab >>Improving Fuel Economy and Acceleration by Electric Turbocharger Control for Heavy Duty Long Haulage
2017 (English)In: IFAC PAPERSONLINE, ELSEVIER SCIENCE BV , 2017, Vol. 50, no 1, p. 11052-11057Conference paper, Published paper (Refereed)
Abstract [en]

Todays vehicle industry is converging more and more to electrification of vehicles, introducing electrical architectures to cooperate side by side with the combustion engine. This paper investigates the potential of using an electric turbocharger in a long haulage application during highway driving. A charge sustainable control strategy is developed, implemented, tuned, and evaluated on a heavy duty truck model. The benefits of using an electrical turbocharger on a heavy duty diesel truck, from a long haulage perspective, are evaluated. By calibrating the implemented controller, long haulage driving routes can be charge sustainable and consume less fuel than a conventional truck with fix turbine geometry, the fuel savings for the simulated case is 0.9%. (C) 2017, IFAC (International Federation of Automatic Control) Hosting by Elsevier Ltd. All rights reserved.

Place, publisher, year, edition, pages
ELSEVIER SCIENCE BV, 2017
Series
IFAC papers online, E-ISSN 2405-8963
Keywords
Electric Turbocharger; Charge Sustainable; Energy Storage; Long Haulage; Control Strategy
National Category
Vehicle and Aerospace Engineering
Identifiers
urn:nbn:se:liu:diva-145859 (URN)10.1016/j.ifacol.2017.08.2486 (DOI)000423965100330 ()
Conference
20th World Congress of the International-Federation-of-Automatic-Control (IFAC)
Note

Funding Agencies|Vinnova Industry Excellence Center: LINK-SIC Linkoping Center for Sensor Informatics and Control

Available from: 2018-03-21 Created: 2018-03-21 Last updated: 2025-02-14
2. Optimal Control of Wastegate Throttle and Fuel Injection for a Heavy-Duty Turbocharged Diesel Engine During Tip-In
Open this publication in new window or tab >>Optimal Control of Wastegate Throttle and Fuel Injection for a Heavy-Duty Turbocharged Diesel Engine During Tip-In
2017 (English)In: Proceedings of the 58th Conference on Simulation and Modelling (SIMS 58) Reykjavik, Iceland, September 25th – 27th, 2017 / [ed] Magnus Thor Jonsson, Linköping University Electronic Press, 2017, Vol. 138, p. 317-325Conference paper, Published paper (Refereed)
Abstract [en]

The diesel engine remains one of the key components in the global economy, transporting most of the worlds goods. To cope with stricter regulations and the continuous demand for lower fuel consumption, optimization is a key method. To enable mathematical optimization of the diesel engine, appropriate models need to be developed. These are preferably continuously differentiable, in order to be used with a gradient-based optimization solver. Demonstration of the optimization-based methodology is also necessary in order for the industry to adapt it. The paper presents a complete mean value engine model structure, tailored for optimization and simulation purposes. The model is validated using measurements on a heavyduty diesel engine. The validated model is used to study the transient performance during a time-optimal tip-in, the results validate that the model is suitable for simulation and optimization studies.

Place, publisher, year, edition, pages
Linköping University Electronic Press, 2017
Series
Linköping Electronic Conference Proceedings, ISSN 1650-3686, E-ISSN 1650-3740 ; 138
Keywords
Diesel Engine Modeling, Diesel Engine Control, Mean Value Models, Optimal Control, Optimization, Tip-in.
National Category
Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
urn:nbn:se:liu:diva-169463 (URN)10.3384/ecp17138317 (DOI)978-91-7685-417-4 (ISBN)
Conference
58th Conference on Simulation and Modelling (SIMS 58) Reykjavik, Iceland, September 25th – 27th, 2017
Available from: 2020-09-15 Created: 2020-09-15 Last updated: 2021-05-06
3. Modeling and Validation of an Open-Source Mean Value Heavy-Duty Diesel Engine Model
Open this publication in new window or tab >>Modeling and Validation of an Open-Source Mean Value Heavy-Duty Diesel Engine Model
2018 (English)In: Simulation Notes Europe, ISSN 2306-0271, Vol. 28, no 4, p. 197-204Article in journal (Refereed) Published
Abstract [en]

The pursuit of lower fuel consumption and stricter emission legislation has made a simulation- and optimization-based development methodology important to the automotive industry. The keystone in the methodology, is the system model. But for the results obtained using a model to be credible, the model has to be validated. The paper validates an open-source, meanvalue engine model of a 13 liter CI inline 6 cylinder heavyduty engine, and releases it as open-source.

Place, publisher, year, edition, pages
Simulation Notes Europe (SNE), 2018
Keywords
Modeling Validation Diesel
National Category
Control Engineering
Identifiers
urn:nbn:se:liu:diva-161110 (URN)10.11128/sne.28.tn.10451 (DOI)
Funder
Vinnova, 2016-05380Vinnova, 2016-05152
Available from: 2019-10-23 Created: 2019-10-23 Last updated: 2022-11-09Bibliographically approved
4. Development and Analysis of Optimal Control Strategy for Gear Changing Patterns During Acceleration
Open this publication in new window or tab >>Development and Analysis of Optimal Control Strategy for Gear Changing Patterns During Acceleration
2019 (English)In: IFAC PAPERSONLINE, ELSEVIER , 2019, Vol. 52, no 5, p. 316-321Conference paper, Published paper (Refereed)
Abstract [en]

Vehicle speed planning for heavy duty vehicles is a powerful tool to reduce the fuel consumption, and thereby the emissions released from the vehicle. By optimizing a driving mission for lowest possible fuel consumption, while still fulfilling the mission deadlines, the fuel consumption could be reduced over that specific mission. If the vehicle is driven by a combustion engine, the engine efficiency will be dependent on the load and speed requirements from the vehicle. By having a gearbox between the engine and the wheels, the engine operating points could be selected by choosing the appropriate gear. When optimizing gear changes, different model complexities can be used. To solve a gear change problem during acceleration, some key aspects needs to be taken into account, for example the loss of propulsion power when disengaging the clutch, how much clutch slip should be allowed, the time it takes for the gearbox to change the gear. The paper presents a method how to formulate and solve a fuel optimal acceleration of a vehicle, where the gear selections are in focus. The method is used to find which gears that should be used to perform a fuel optimal acceleration to a predefined vehicle speed. (C) 2019, IFAC (International Federation of Automatic Control) Hosting by Elsevier Ltd. All rights reserved.

Place, publisher, year, edition, pages
ELSEVIER, 2019
Series
IFAC papers online, E-ISSN 2405-8963
Keywords
Powertrain; Driveline; Optimal control
National Category
Vehicle and Aerospace Engineering
Identifiers
urn:nbn:se:liu:diva-161219 (URN)10.1016/j.ifacol.2019.09.051 (DOI)000486629500052 ()
Conference
9th IFAC International Symposium on Advances in Automotive Control (AAC)
Note

Funding Agencies|Vinnova Competence Center LINK-SIC

Available from: 2019-10-23 Created: 2019-10-23 Last updated: 2025-02-14
5. A Comparison of Optimal Gear Shifts for Stiff and Flexible Driveshafts During Accelerations
Open this publication in new window or tab >>A Comparison of Optimal Gear Shifts for Stiff and Flexible Driveshafts During Accelerations
2020 (English)Conference paper, Published paper (Refereed)
Abstract [en]

Reducing the fuel consumption is important and much development work is on engine optimization for best stationary fuel consumption. Here, a solution is developed for the transient operation to get fuel optimal accelerations, considering the actuation of fuel injection, wastegate control and gear utilization. The transient acceleration scenario studied is; a truck is approaching a red light at slow rolling speed, the light turns green and the truck shall be accelerated to 50 km/h with minimum fuel. Optimal control is used to find the fuel optimal control strategies. By using a dynamic engine model, taking the turbocharger dynamics into consideration, the engine air fuel ratio is taken into account. The differences and similarities between a stiff and flexible driveline model, are analyzed. The results show that the most dominating effect is the turbocharger dynamics of the engine. The two drivelines have similar gear changing strategies while the finer details differ due to the additional degrees of freedom that are present in the flexible driveline.

Place, publisher, year, edition, pages
Elsevier, 2020
Series
IFAC-PapersOnLine, ISSN 2405-8963
Keywords
Optimal control, gear changes, dynamic model, driveline
National Category
Control Engineering
Identifiers
urn:nbn:se:liu:diva-175497 (URN)10.1016/j.ifacol.2020.12.1410 (DOI)000652593600197 ()2-s2.0-85105028438 (Scopus ID)
Conference
21st IFAC World Congress 2020, Berlin 12 July 2020 through 17 July 2020
Note

Funding: Swedens Innovation Agency [2016-05152]; LINK-SIC Linkoping Center for Sensor Informatics and Control; Scania CV AB

Available from: 2021-05-05 Created: 2021-05-05 Last updated: 2022-01-19Bibliographically approved
6. Electrification of a Heavy-Duty CI Truck-Comparison of Electric Turbocharger and Crank Shaft Motor
Open this publication in new window or tab >>Electrification of a Heavy-Duty CI Truck-Comparison of Electric Turbocharger and Crank Shaft Motor
2021 (English)In: Energies, E-ISSN 1996-1073, Vol. 14, no 5, article id 1402Article in journal (Refereed) Published
Abstract [en]

A combustion engine-driven vehicle can be made more fuel efficient over some drive cycles by, for example, introducing electric machines and solutions for electrical energy storage within the vehicles driveline architecture. The possible benefits of different hybridization concepts depend on the architecture, i.e., the type of energy storage, and the placement and sizing of the different driveline components. This paper examines a diesel electric plug-in hybrid truck, where the powertrain includes a diesel engine supported with two electric motors, one supporting the crank shaft and one the turbocharger. Numerical optimal control was used to find energy-optimal control strategies during two different accelerations; the trade-off between using electrical energy and diesel fuel was evaluated using a simulation platform. Fixed-gear acceleration was performed to evaluate the contribution from the two electric motors in co-operation, and individual operation. A second acceleration test case from 8 to 80 km/h was performed to evaluate the resulting optimal control behavior when taking gear changes into account. A cost factor was used to relate the cost of diesel fuel to electrical energy. The selection of the cost factor relates to the allowed usage of electrical energy: a high cost factor results in a high amplification from electrical energy input to total system energy savings, whereas a low cost factor results in an increased usage of electrical energy for propulsion. The difference between fixed-gear and full acceleration is mainly the utilization of the electric crank shaft motor. For the mid-range of the cost factors examined, the crank shaft electric motor is used at the end of the fixed-gear acceleration, but the control sequence is not repeated for each gear during the full acceleration. The electric motor supporting the turbocharger is used for higher cost factors than the crank shaft motor, and the amplification from electrical energy input to total energy savings is also the highest.

Place, publisher, year, edition, pages
MDPI, 2021
Keywords
optimal control; hybrid electric vehicle; acceleration; electric motor; diesel engine
National Category
Energy Systems
Identifiers
urn:nbn:se:liu:diva-174854 (URN)10.3390/en14051402 (DOI)000628154800001 ()
Note

Funding Agencies|Linkoping Center for Sensor Informatics and Control (LINK-SIC) [2016-05152]

Available from: 2021-04-08 Created: 2021-04-08 Last updated: 2023-08-28Bibliographically approved

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Ekberg, Kristoffer

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