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Hysteresis Control in Pump-Controlled Systems: A Way to Reduce Mode-Switch Oscillations in Closed and Open Circuits
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0001-6839-6134
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-3877-8147
2022 (English)In: Energies, E-ISSN 1996-1073, Vol. 15, no 2, article id 424Article in journal (Refereed) Published
Abstract [en]

There is growing interest in using electric motors as prime movers in mobile hydraulic systems. This increases the interest in so-called pump-controlled systems, where each actuator has its own drive unit. Such architectures are primarily appealing in applications where energy efficiency is important and electric recuperation is relevant. An issue with pump-controlled systems is, however, mode-switch oscillations which can appear when the pressure levels in the system are close to the switching condition. In this paper, the mode-switching behavior of different generalized closed and open circuit configurations is investigated. The results show that the choice of where to sense the pressures has a huge impact on the behavior. They also show that, if the pressure sensing components are properly placed, closed and open circuits can perform very similarly, but that mode-switch oscillations still can occur in all circuits. Active hysteresis control is suggested as a solution and its effectiveness is analyzed. The outcome from the analysis shows that active hysteresis control can reduce the risk for mode-switch oscillations significantly.

Place, publisher, year, edition, pages
MDPI , 2022. Vol. 15, no 2, article id 424
Keywords [en]
pump-controlled systems; mode-switch oscillations; hysteresis control
National Category
Mechanical Engineering
Identifiers
URN: urn:nbn:se:liu:diva-182259DOI: 10.3390/en15020424ISI: 000747489000001OAI: oai:DiVA.org:liu-182259DiVA, id: diva2:1626376
Funder
Swedish Energy Agency, 44427-3
Note

Funding: Swedish Energy AgencySwedish Energy AgencyMaterials & Energy Research Center (MERC) [44427-3]

Available from: 2022-01-11 Created: 2022-01-11 Last updated: 2023-08-28
In thesis
1. On Electrified Fluid Power Systems in Mobile Machinery
Open this publication in new window or tab >>On Electrified Fluid Power Systems in Mobile Machinery
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

High power density in combination with flexible power distribution possibilities and extreme robustness are reasons why fluid power has been the preferred technology in mobile machinery, such as excavators and cranes, since the mid-20th century. In principle, the machines have been powered by a combustion engine which powers a pump, with the output from the pump being distributed to different functions via valves. However, a transformation is currently underway. Combustion engines are being replaced by electric motors, and batteries able to store energy corresponding to several hours of operation are often desired. Since batteries tend to be heavy and expensive, reducing the energy consumption is getting higher priority than ever before. There are applications where electrification means that hydraulic components are replaced by electric counterparts, but fluid power has characteristics that are highly desirable in mobile machinery. Therefore, many hydraulic actuators will remain. Conventional hydraulic systems, which are known for their inefficiency, should, however, be adapted to the new conditions brought about by electrification. The question, and the overall subject of this thesis, is: how? The research has focused on two main topics: pump-controlled systems, which are systems where each actuator has its own supply unit, and the use of variable displacement pumps in electrified systems.

A large proportion of the losses in many conventional hydraulic systems is due to the simultaneous operation of functions that require different pressure levels. One way to avoid these losses is to use pump-controlled systems. How these systems should be designed is, however, far from obvious. In this thesis, different types of pump-controlled systems are compared, both statically and dynamically.

Regarding variable displacement pumps, they have had a natural place in many conventional systems, but electrification may change this, since speed-control can now also be used for flow- and pressure control. However, there are still aspects relating to energy consumption and component dimensioning, among other things, that makes variable pumps relevant. These aspects are investigated here, and different types of variable pumps are reviewed.

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2022. p. 60
Series
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 2250
Keywords
Fluid power, Electrification, Variable displacement, Pump-controlled systems
National Category
Other Mechanical Engineering
Identifiers
urn:nbn:se:liu:diva-187677 (URN)10.3384/9789179294410 (DOI)9789179294403 (ISBN)9789179294410 (ISBN)
Public defence
2022-09-30, ACAS, A Building, Campus Valla, Linköping, 10:15 (English)
Opponent
Supervisors
Note

2022-09-05: The PDF has been replaced by one witch color. 

Available from: 2022-08-19 Created: 2022-08-19 Last updated: 2023-05-15Bibliographically approved

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Kärnell, SamuelEricson, Liselott

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