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Modeling and Control for Emission Management in Hybrid Electric Commercial Vehicles
Linköping University, Department of Electrical Engineering, Vehicular Systems. Linköping University, Faculty of Science & Engineering.
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Electrification of powertrains is a major trend in the vehicle industry. The reason behind this is mainly that electrification of a powertrain generally results in better fuel economy, by eliminating inefficient, low load, operation of the engine. This can be done in two ways: load shifting to shift the operation point of the engine to a more efficient one, or by turning off the engine completely. When it comes to emissions, load shifting generally have positive effect since it usually result in higher exhaust temperatures which are beneficial for the aftertreatment system. The effect from turning off the engine completely is more complicated. When the engine is turned off the aftertreatment system will start to cool down and will eventually lose its effectiveness, resulting in higher emissions when the engine is restarted. So-called green zones, zones established by legislation or demand of costumers, where the use of combustion engines is prohibited, are a good example of where this can be expected and is therefore a focus of this thesis. The applications are not limited to hybrids but also useful for all vehicles that make stops, e.g., commercial vehicles that make regulated 45 minutes breaks and loading/off-loading cargo. 

A model of a complete hybrid electric heavy-duty vehicle is developed and validated. The model is a compilation of several submodels of the different components in the vehicle. To correctly estimate the pollutive emissions, the components in the aftertreatment system are the most important components and emphasis is put on how the concentrations in them are calculated. It is shown that a quasi-static model for the concentrations gives the best balance in terms of accuracy and simulation time for the application. The aftertreatment system submodels are validated against data from a high-fidelity model and the complete powertrain is validated against experimental data from a powertrain in a test stand, all with satisfactory results. The model is used to create a virtual environment where the effect different control strategies have on the emissions around green zones can be studied and optimized. 

A control strategy based on pre-heating of the aftertreatment system is developed. The strategy heats the aftertreatment before turning off the engine in an optimal way to reduce NOx. This strategy is shown to be effective for engine-off times up to a few hours. However, for longer engine-off times, pre-heating of the aftertreatment system induces a limitation on the amount of stored ammonia, making the strategy ineffective or even bad. The strategy is extended to handle scenarios with multiple engine-off events using an algorithm that finds the engine-off events and handle them separately, but with a common equivalence factor between fuel and NOx to link them. The strategy is shown to handle scenarios with multiple engine-off events well, and the resulting distribution of fuel between the events is close to optimal. 

Using a quasi-static engine model and by assuming instantaneous equilibrium between the gas and substrate temperatures in the aftertreatment system a simplified model with analytical solutions is developed. Using this model, numerical optimal control is used to calculate the optimal way of heating the aftertreatment system above a specific minimum temperature. The results show a two-phase behavior starting with a heating phase, where the front of the aftertreatment system is heated, followed by a blowing phase where the heat is distributed in the aftertreatment system. This stresses the importance of considering both temperature and mass flow and for this a concept called heating enthalpy is introduced. 

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2022. , p. 14
Series
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 2204
National Category
Control Engineering
Identifiers
URN: urn:nbn:se:liu:diva-182298DOI: 10.3384/9789179291921ISBN: 9789179291914 (print)ISBN: 9789179291921 (electronic)OAI: oai:DiVA.org:liu-182298DiVA, id: diva2:1627302
Public defence
2022-02-04, Ada Lovelace, B-building, Camous Valla, Linköping, 10:15 (English)
Opponent
Supervisors
Available from: 2022-01-13 Created: 2022-01-13 Last updated: 2022-01-13Bibliographically approved
List of papers
1. A Mean Value Model for Unsteady Gas Flows and Heat Transfer in Pipes
Open this publication in new window or tab >>A Mean Value Model for Unsteady Gas Flows and Heat Transfer in Pipes
2018 (English)In: Proceedings of The 59th Conference on Simulation and Modelling (SIMS 59), 2018, Vol. 153, p. 284-289Conference paper, Published paper (Refereed)
Abstract [en]

Pipes are essential components in engines and therefore models of them are important. For example, the aftertreatment system for modern heavy-duty diesel engines consists of multiple components that are connected using pipes. The temperature in each of these components are important when determining the efficiency of the aftertreatment system and therefore models that accurately describe the temperature in the pipes between the components are important. Here, a dynamic pipe model that combines the adiabatic model of a control volume and that of a stationary one-dimensional flow with heat transfer in a pipe is developed and validated. The resulting model is a quasi-dimensional lumped parameter mean value model containing states for the temperature and pressure of the gas inside the pipe and the temperature of the pipe wall. The model uses the states and convective heat transfer models to calculate pressure at the inlet and outlet as well as temperature at the outlet, in a way that is physically correct under certain conditions. To validate the physical behavior of the model a detailed one-dimensional model is used, and to validate the practical applicability and accuracy of the model data from a passenger car gasoline engine is used to parameterize and validate the model.

Series
Linköping Electronic Conference Proceedings, ISSN 1650-3686, E-ISSN 1650-3740
Keywords
Pipe flow; Engine modeling; Heat transfer
National Category
Control Engineering
Identifiers
urn:nbn:se:liu:diva-161351 (URN)10.3384/ecp18153284 (DOI)978-91-7685-494-5 (ISBN)
Conference
SIMS 59
Available from: 2019-10-30 Created: 2019-10-30 Last updated: 2022-01-13
2. Modeling of Engine Aftertreatment System Cooling for Hybrid Vehicles
Open this publication in new window or tab >>Modeling of Engine Aftertreatment System Cooling for Hybrid Vehicles
2019 (English)Conference paper, Published paper (Refereed)
Abstract [en]

Exhaust aftertreatment systems are essential components in modern powertrains, needed to reach the low legislated levels of NOx and soot emissions. A well designed diesel engine exhaust aftertreatment system can have NOx conversion rates above 95%. However, to achieve high conversion the aftertreatment system must be warm. Because of this, large parts of the total NOx emissions come from cold starts where the engine has been turned off long enough for the aftertreatment system to cool down and loose its capacity to reduce NOx. It is therefore important to understand how the aftertreatment cools down when the engine in turned off.Experimental data for a catalyst cool-down process is presented and analyzed. The analysis shows that it is important to capture the spatial distribution of temperatures both in axial and radial directions. The data and analysis are used to design a catalyst thermal model that can be used for model based catalyst temperature monitoring and control.

Place, publisher, year, edition, pages
Society of Automotive Engineers, 2019
Series
SAE technical papers, ISSN 0148-7191, E-ISSN 2688-3627
National Category
Vehicle and Aerospace Engineering Control Engineering
Identifiers
urn:nbn:se:liu:diva-169737 (URN)10.4271/2019-01-0989 (DOI)2-s2.0-85064593784 (Scopus ID)
Conference
2019 WCX SAE World Congress Experience
Available from: 2020-09-17 Created: 2020-09-17 Last updated: 2025-11-17
3. Simultaneous Reduction of Fuel Consumption and NOx Emissions through Hybridization of a Long Haulage Truck
Open this publication in new window or tab >>Simultaneous Reduction of Fuel Consumption and NOx Emissions through Hybridization of a Long Haulage Truck
2017 (English)In: IFAC PAPERSONLINE, ELSEVIER SCIENCE BV , 2017, Vol. 50, no 1, p. 8927-8932Conference paper, Published paper (Refereed)
Abstract [en]

Hybridization is a promising and obvious way of reducing fuel consumption in automotive applications, however, its ability to reduce emissions in long haulage trucks is not so obvious. The complexity of the powertrain is also increased which makes well designed control systems needed to fully utilize the potential benefits of the hybridization. In this paper, a control strategy that takes advantage of the complex structure of the powertrain in a hybrid electric long haulage truck is developed and evaluated. The control system is based on equivalent consumption minimization strategy where an equivalence factor is used to compare fuel and battery power so that an optimal distribution of power between the components in the powertrain can be calculated. The proposed control system is evaluated in a driving scenario using a model of a complete hybrid electric truck, including an aftertreatment system, and the results are compared with a conventional, non-hybrid, vehicle. The hybridization leads to 31 % lower NOx emissions, primarily due to better thermal conditions in the exhaust system during braking, and at the same time, the fuel consumption was reduced by 3.8 % compared to the non-hybrid vehicle. (C) 2017, IFAC (International Federation of Automatic Control) Hosting by Elsevier Ltd. All rights reserved.

Place, publisher, year, edition, pages
ELSEVIER SCIENCE BV, 2017
Series
IFAC PAPERSONLINE, E-ISSN 2405-8963
Keywords
Hybrid Electric Truck; Automotive Emissions; Powertrain Control; Aftertreatment System; Energy Management; Optimal Control
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
urn:nbn:se:liu:diva-145852 (URN)10.1016/j.ifacol.2017.08.1295 (DOI)000423964900473 ()
Conference
20th World Congress of the International-Federation-of-Automatic-Control (IFAC)
Available from: 2018-03-21 Created: 2018-03-21 Last updated: 2022-01-13
4. Modeling and Analytical Solutions for Optimal Heating of Aftertreatment Systems
Open this publication in new window or tab >>Modeling and Analytical Solutions for Optimal Heating of Aftertreatment Systems
2019 (English)In: IFAC PAPERSONLINE, ELSEVIER , 2019, Vol. 52, no 5, p. 523-530Conference paper, Published paper (Refereed)
Abstract [en]

Cold start emissions are the most significant contributor to the accumulated emissions of a vehicle and poses a critical design limit for the design of clean and efficient vehicles. The core reasons for the emissions are the initial low temperature and the thermal inertia of the exhaust aftertreatment systems. Moreover, it also costs fuel to perform the heating of the catalyst. It is therefore of high interest to develop efficient control schemes that can reduce the time to light off. To facilitate this a model structure and a method, based on the explicit solution to the catalyst differential equations are developed, that can be used to analyze both time and fuel optimal heating control strategies. The method is developed to be applicable to both gasoline and diesel aftertreatment systems. A case study is performed on a Diesel engine and the results show that the solutions exhibit a structured and simple two-phase pattern. There is a first heating phase, where the catalyst is fed with a high temperature gas, building up a high inlet temperature. Then in a second phase the flow is kept high and the temperature is pushed through the catalyst. The strategy is easy to understand and realize in a real time control system. (C) 2019, IFAC (International Federation of Automatic Control) Hosting by Elsevier Ltd. All rights reserved.

Place, publisher, year, edition, pages
ELSEVIER, 2019
Series
IFAC papers online, E-ISSN 2405-8963
Keywords
Exhaust aftertreatment systems; Thermal management; Automotive control & emissions; Diesel engines; Engine control
National Category
Energy Engineering
Identifiers
urn:nbn:se:liu:diva-161222 (URN)10.1016/j.ifacol.2019.09.083 (DOI)000486629500084 ()
Conference
9th IFAC International Symposium on Advances in Automotive Control (AAC)
Available from: 2019-10-25 Created: 2019-10-25 Last updated: 2022-01-13
5. Optimal Aftertreatment Pre-Heat Strategy for Minimum Tailpipe NOx Around Green Zones
Open this publication in new window or tab >>Optimal Aftertreatment Pre-Heat Strategy for Minimum Tailpipe NOx Around Green Zones
2020 (English)In: WCX SAE World Congress Experience, SAE International , 2020Conference paper, Published paper (Refereed)
Abstract [en]

Green zones are challenging problems for the thermal management systems of hybrid vehicles. This is because within the green zone the engine is turned off, and the only way to keep the aftertreatment system warm is lost. This means that there is a risk of leaving the green zone with a cold and ineffective aftertreatment system, resulting in high emissions.A thermal management strategy that heats the aftertreatment system prior to turning off the engine, in an optimal way, to reduce the NOx emissions when the engine is restarted, is developed. The strategy is also used to evaluate under what conditions pre-heating is a suitable strategy, by evaluating the performance in simulations using a model of a heavy-duty diesel powertrain and scenario designed for this purpose.The results show that, for the studied vehicle, pre-heating of the aftertreatment system is an effective strategy to reduce NOx for engine-off events shorter than two hours, and is most effective for engine off events of around 1.5 hours. The results also show that for engine-off events longer than two hours, pre-heating quickly becomes an inefficient strategy. At this point, ammonia storage when the engine is turned off is more important, and pre-heating can even make the results worse, since an increased SCR temperature results in lower ammonia storage before turning off the engine, which is detrimental for NOx conversion during the restart.

Place, publisher, year, edition, pages
SAE International, 2020
Series
SAE Technical Papers, ISSN 0148-7191
National Category
Vehicle and Aerospace Engineering Control Engineering
Identifiers
urn:nbn:se:liu:diva-169734 (URN)10.4271/2020-01-0361 (DOI)2-s2.0-85083823006 (Scopus ID)
Conference
2020 WCX SAE World Congress Experience
Available from: 2020-09-17 Created: 2020-09-17 Last updated: 2025-02-14

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