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Application of optimized convolutional neural network to fixture layout in automotive parts
Linköping University, Department of Management and Engineering, Product Realisation. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-5950-4962
Linköping University, Department of Management and Engineering, Product Realisation. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-7210-0209
Linköping University, Department of Management and Engineering, Product Realisation. Linköping University, Faculty of Science & Engineering.
2023 (English)In: The International Journal of Advanced Manufacturing Technology, ISSN 0268-3768, E-ISSN 1433-3015, Vol. 126, p. 339-353Article in journal (Refereed) Published
Abstract [en]

Fixture layout is a complex task that significantly impacts manufacturing costs and requires the expertise of well-trained engineers. While most research approaches to automating the fixture layout process use optimization or rule-based frameworks, this paper presents a novel approach using supervised learning. The proposed framework replicates the 3-2-1 locating principle to layout fixtures for sheet metal designs. This principle ensures the correct fixing of an object by restricting its degrees of freedom. One main novelty of the proposed framework is the use of topographic maps generated from sheet metal design data as input for a convolutional neural network (CNN). These maps are created by projecting the geometry onto a plane and converting the Z coordinate into gray-scale pixel values. The framework is also novel in its ability to reuse knowledge about fixturing to lay out new workpieces and in its integration with a CAD environment as an add-in. The results of the hyperparameter-tuned CNN for regression show high accuracy and fast convergence, demonstrating the usability of the model for industrial applications. The framework was first tested using automotive b-pillar designs and was found to have high accuracy (approximate to 100%) in classifying these designs. The proposed framework offers a promising approach for automating the complex task of fixture layout in sheet metal design.

Place, publisher, year, edition, pages
SPRINGER LONDON LTD , 2023. Vol. 126, p. 339-353
Keywords [en]
Design automation; Machine learning; Fixtures; CNN; Hyperparameter tuning; EfficientNet
National Category
Computer Sciences
Identifiers
URN: urn:nbn:se:liu:diva-192681DOI: 10.1007/s00170-023-10995-0ISI: 000938262100003OAI: oai:DiVA.org:liu-192681DiVA, id: diva2:1746597
Note

Funding Agencies|Linkping University; Vinnova-FFI (Fordonsstrategisk forskning ochinnovation) [2020-02974]

Available from: 2023-03-29 Created: 2023-03-29 Last updated: 2026-02-06Bibliographically approved
In thesis
1. Machine Learning In Design Engineering and Manufacturing
Open this publication in new window or tab >>Machine Learning In Design Engineering and Manufacturing
2023 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

Artificial intelligence (AI) has made significant strides in various fields, challenging conventional notions of computer capabilities. However, while data science research primarily concentrates on refining AI models, there are numerous challenges associated with integrating AI into industrial applications.

Knowledge-Based Engineering, with its potential to streamline the production cycle by reusing engineering knowledge and intent, emerges as a promising avenue for AI in the industry. When engineering knowledge is effectively processed and categorized, neural networks naturally emerge as potent tools for automation.

This thesis presents three case studies that demonstrate the practicality of supervised learning, particularly in the domain of neural networks, to address manufacturing automation challenges. These case studies span various stages of the manufacturing system, encompassing engineering design, production planning, and quality control phases. The first application employs supervised learning to automate the generation of engineering drawings, while the third employs optical character recognition to expedite the quality control process for complex engineering drawings. The second application centers on the estimation of fixturing clamps for welding operations in automobile parts.

In summary, this thesis strives to make a meaningful contribution to the field of design engineering and manufacturing by examining the potential of AI in enhancing processes and addressing automation hurdles. By presenting case studies that showcase the utility of machine learning models in production settings, this thesis aims to stimulate further research in this evolving field.

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2023. p. 48
Series
Linköping Studies in Science and Technology. Licentiate Thesis, ISSN 0280-7971 ; 1979
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:liu:diva-199612 (URN)10.3384/9789180754569 (DOI)9789180754552 (ISBN)9789180754569 (ISBN)
Presentation
2023-12-15, ACAS, Linköping University, IEI, A-building, Linköping, 10:15 (English)
Opponent
Supervisors
Funder
Vinnova, 2020-02974Vinnova, 2021-02481
Available from: 2023-12-15 Created: 2023-12-13 Last updated: 2023-12-15Bibliographically approved
2. Learning-Based Methods for Visual Understanding in Engineering and Production Workflows
Open this publication in new window or tab >>Learning-Based Methods for Visual Understanding in Engineering and Production Workflows
2026 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Artificial intelligence (AI) has advanced rapidly across engineering and industrial domains, yet its adoption in production environments is often constrained by the need for higher system reliability, limited availability of high-quality data, and the challenge of embedding tacit engineering knowledge into learning-based models. These limitations hinder the broader industrial push toward flexible, data-driven automation capable of handling increasing product variability and shorter production cycles.

This thesis investigates how learning-based methods can be designed and integrated as re-liable perception components within production workflows. Through four complementary case studies, the work demonstrates how visual representations—ranging from Computer-Aided Design (CAD)-derived images and engineering drawings to point clouds and RGB-D images—can be leveraged to address concrete industrial challenges across multiple stages of the manufacturing pipeline.

The first case study predicts fixturing clamp configurations for welding operations in automotive manufacturing by learning geometric patterns from CAD-derived representations. The second applies optical character recognition to engineering drawings to accelerate quality-control and documentation workflows. The third examines scene reconstruction and 3D object detection from point clouds, using synthetic data generation to mitigate data scarcity. The fourth develops a fast, zero-shot pose estimation approach for robotic manipulation, enabling reliable object localization in dynamic industrial environments.

Taken together, these studies show how AI methods informed by structured engineering knowledge can increase process efficiency, reduce manual workload, and help resolve persistent automation bottlenecks in modern manufacturing.

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2026. p. 62
Series
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 2506
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:liu:diva-221069 (URN)10.3384/9789181184648 (DOI)9789181184631 (ISBN)9789181184648 (ISBN)
Public defence
2026-03-05, ACAS, A-building, Campus Valla, Linköping, 13:15 (English)
Opponent
Supervisors
Funder
Vinnova, 2021-02481Vinnova, 2020-02974Vinnova, 2023-02694
Available from: 2026-02-06 Created: 2026-02-06 Last updated: 2026-02-06Bibliographically approved

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Villena Toro, JavierWiberg, AntonTarkian, Mehdi

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