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Loss Analysis and Concept Comparison for Electrically Driven Hydraulic Loader Crane
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering. Control Systems, Hiab AB, Hudiksvall, Sweden.ORCID iD: 0000-0002-7968-7962
2021 (English)In: Proceedings of the 17:th Scandinavian International Conference on Fluid Power, SICFP’21, June 1-2, 2021, Linköping, Sweden / [ed] Petter Krus, Liselott Ericson och Magnus Sethson, Linköping: Linköping University Electronic Press, 2021, p. 237-251Conference paper, Published paper (Refereed)
Abstract [en]

The load-sensing system has for a long time been the most energy efficient hydraulic system widely used for mobile machines. When replacing the combustion engine drive with an electric drive with a battery as energy source an incentive for using more energy efficient systems arise. Some promising examples of more energy efficient systems are independent metering systems, pump controlled systems and open flow control systems. Before getting to deeply involved in a specific design, an investigation of the intended application is of importance. The objective of this study is to present a large number of energy efficient designs for the hydraulic system of an electrified loader crane by the means of a loss analysis and a high level concept comparison. To be able to cover a large design space all systems are modeled based on static pressure-flow relations for their components.

Based on measurements, the losses from simultaneous operation, backpressure losses and load holding valve losses are found to be the largest loss contributors in the hydraulic system. If an electrical supply system is added to the reference load sensing system, the overall efficiency is found to be 23 %. The hydraulic system it is found to account for 62 % of the losses and the drive system for 38 %.

The concept comparison shows that a two or four pump system with recuperation possibilities can decrease the energy consumption of the complete system on the studied working pattern by about 50 %.

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2021. p. 237-251
Series
Linköping Electronic Conference Proceedings, ISSN 1650-3686, E-ISSN 1650-3740 ; 182
Keywords [en]
loss analysis, energy study, concept development, electrified mobile hydraulics
National Category
Energy Engineering
Identifiers
URN: urn:nbn:se:liu:diva-193095DOI: 10.3384/ecp182ISBN: 9789179290139 (print)OAI: oai:DiVA.org:liu-193095DiVA, id: diva2:1750659
Conference
The 17th Scandinavian International Conference on Fluid Power, SICFP’21, May 31- June 2, 2021, Linköping,Sweden
Note

Funding agencies: The work in this paper was sponsoredby the Swedish Energy Agency and is part of STEALTH, Sustainable Electrified Load Handling, App. no 44427-1.

Available from: 2023-04-14 Created: 2023-04-14 Last updated: 2023-04-14Bibliographically approved
In thesis
1. Electrification of Load Handling Hydraulic Systems: With a Focus on Loader Cranes
Open this publication in new window or tab >>Electrification of Load Handling Hydraulic Systems: With a Focus on Loader Cranes
2023 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

The work of this thesis is focused on creating the base for developing new hydraulic systems for mobile machinery tailored for an electric drive system. The loader crane is used as the principal application. With batteries being costly to invest in and having a much lower energy density than diesel fuel, the new systems must significantly reduce the energy consumption compared to the conventional system while keeping the performance in order to enable an electric drive. Exactly how much more energy efficient a new system must be will differ with the use case of the application, and with time, as components and the market develop. The aim is therefore to present a large number of new system concepts with different levels of energy reducing capabilities and complexity rather than proposing a single solution. 

In order to be able to evaluate and compare different system solutions, a drive cycle for the working envelope of the loader crane is developed. The drive cycle includes as much variance of the movement as possible in a short time, which is of practical use when testing prototypes. 

The task of finding new energy efficient solutions is started by performing a loss analysis on the reference crane. The analysis shows that losses due to simultaneously operated functions are significant, and consequently that multi-pump systems are of interest. A concept study that looks deeper into multi-pump systems as well as other loss-reducing concepts is carried out, and a large number of new system solutions with different energy reducing potential are presented. 

A promising concept is the two-pump system with open flow control, which is investigated in more detail by building and testing a prototype. The results from operation of the prototype highlight the challenge of achieving smooth control, but also that the efficiency is indeed improved compared to the refer-ence system. 

As this work is part of a larger research project, studies have been conducted on other interesting concepts as well, but with different applications. Results from these that are relevant to the loader crane case are discussed together with the results from the studies included in this thesis, in order to give a broad view on how a suitable system can be selected for the intended application. 

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2023. p. 58
Series
Linköping Studies in Science and Technology. Licentiate Thesis, ISSN 0280-7971 ; 1962
National Category
Energy Systems
Identifiers
urn:nbn:se:liu:diva-193096 (URN)10.3384/9789180751940 (DOI)9789180751933 (ISBN)9789180751940 (ISBN)
Presentation
2023-05-05, A1, A-building, Campus Valla, Linköping, 13:15 (English)
Opponent
Supervisors
Note

2023-04-14: ISBN (PDF) has been added in the E-version.

Available from: 2023-04-14 Created: 2023-04-14 Last updated: 2023-04-17Bibliographically approved

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Rankka, Amy

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