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Digital pumps in speed-controlled systems: an energy study for a loader crane application
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0001-6839-6134
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-7968-7962
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-3877-8147
2020 (English)Conference paper, Published paper (Refereed)
Abstract [en]

Imagine a system with a pump driven by a speed-controlled electric motor. What and how much can be gained by using a pump with discretely variable displacement instead of a conventional fixed pump in such a system? This question is the focus in this paper, in which a simulation study based on a drive cycle for a loader crane is presented. The results indicate that the system efficiency from inverter input to pump output can increase by a few percentages. This might be considered small in relation to the increasing complexity that comes with discrete displacement. However, the results also show that a system with discrete displacement substantially reduces torque and cooling requirements on the electric motor. The required maximum torque can be reduced by 30 to 50 % and the motor can generate up to 40 % less heat since it can work in more efficient conditions. These potential benefits will be obtained with only a few discrete displacement settings available.

Place, publisher, year, edition, pages
Dresden, 2020. Vol. 2, p. 69-78
Keywords [en]
Digital pumps, Loader crane, Speed-controlled system
National Category
Mechanical Engineering
Identifiers
URN: urn:nbn:se:liu:diva-169404DOI: 10.25368/2020.71OAI: oai:DiVA.org:liu-169404DiVA, id: diva2:1467116
Conference
12th International Fluid Power Conference (12. IFK). Dresden, October 12 – 14, 2020
Projects
STEALTH - Sustainable Electrified Load Handling
Funder
Swedish Energy Agency, 44427-1Available from: 2020-09-14 Created: 2020-09-14 Last updated: 2022-08-19Bibliographically approved
In thesis
1. On Electrified Fluid Power Systems in Mobile Machinery
Open this publication in new window or tab >>On Electrified Fluid Power Systems in Mobile Machinery
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

High power density in combination with flexible power distribution possibilities and extreme robustness are reasons why fluid power has been the preferred technology in mobile machinery, such as excavators and cranes, since the mid-20th century. In principle, the machines have been powered by a combustion engine which powers a pump, with the output from the pump being distributed to different functions via valves. However, a transformation is currently underway. Combustion engines are being replaced by electric motors, and batteries able to store energy corresponding to several hours of operation are often desired. Since batteries tend to be heavy and expensive, reducing the energy consumption is getting higher priority than ever before. There are applications where electrification means that hydraulic components are replaced by electric counterparts, but fluid power has characteristics that are highly desirable in mobile machinery. Therefore, many hydraulic actuators will remain. Conventional hydraulic systems, which are known for their inefficiency, should, however, be adapted to the new conditions brought about by electrification. The question, and the overall subject of this thesis, is: how? The research has focused on two main topics: pump-controlled systems, which are systems where each actuator has its own supply unit, and the use of variable displacement pumps in electrified systems.

A large proportion of the losses in many conventional hydraulic systems is due to the simultaneous operation of functions that require different pressure levels. One way to avoid these losses is to use pump-controlled systems. How these systems should be designed is, however, far from obvious. In this thesis, different types of pump-controlled systems are compared, both statically and dynamically.

Regarding variable displacement pumps, they have had a natural place in many conventional systems, but electrification may change this, since speed-control can now also be used for flow- and pressure control. However, there are still aspects relating to energy consumption and component dimensioning, among other things, that makes variable pumps relevant. These aspects are investigated here, and different types of variable pumps are reviewed.

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2022. p. 60
Series
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 2250
Keywords
Fluid power, Electrification, Variable displacement, Pump-controlled systems
National Category
Other Mechanical Engineering
Identifiers
urn:nbn:se:liu:diva-187677 (URN)10.3384/9789179294410 (DOI)9789179294403 (ISBN)9789179294410 (ISBN)
Public defence
2022-09-30, ACAS, A Building, Campus Valla, Linköping, 10:15 (English)
Opponent
Supervisors
Note

2022-09-05: The PDF has been replaced by one witch color. 

Available from: 2022-08-19 Created: 2022-08-19 Last updated: 2023-05-15Bibliographically approved

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Kärnell, SamuelRankka, AmyDell'Amico, AlessandroEricson, Liselott

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