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Optimisation of a Pump-Controlled Hydraulic System using Digital Displacement Pumps
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.
Epiroc Rock Drills AB, Sweden.
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-3877-8147
2022 (English)In: International Journal of Fluid Power, ISSN 1439-9776, Vol. 23, no 1, p. 53-78Article in journal (Refereed) Published
Abstract [en]

When electrifying working machines, energy-efficient operation is key to maximise the use of the limited capacity of on-board batteries. Previous research indicate high energy savings by means of component and system design. In contrast, this paper focuses on how to maximise energy efficiency by means of both design and control optimisation. Simulation-based optimisation and dynamic programming are used to find the optimal electric motor speed trajectory and component sizes for a scooptram machine equipped with pump control, enabled by digital displacement pumps with dynamic flow sharing. The results show that a hardware configuration and control strategy that enable low pump speed minimise drag losses from parasitic components, partly facilitated by the relatively high and operation point-independent efficiencies of the pumps and electric motor. 5-10% cycle energy reductions are indicated, where the higher figure was obtained for simultaneous design and control optimisation. For other, more hydraulic-intense applications, such as excavators, greater reductions could be expected.

Place, publisher, year, edition, pages
RIVER PUBLISHERS , 2022. Vol. 23, no 1, p. 53-78
Keywords [en]
Control optimisation; simulation-based optimisation; pump control; digital displacement pump; mobile hydraulics
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
URN: urn:nbn:se:liu:diva-181705DOI: 10.13052/ijfp1439-9776.2313ISI: 000722192000003Scopus ID: 2-s2.0-85148436695OAI: oai:DiVA.org:liu-181705DiVA, id: diva2:1618038
Note

Funding Agencies|Swedish Energy AgencySwedish Energy AgencyMaterials & Energy Research Center (MERC) [50181-2]; Volvo Construction Equipment AB

Available from: 2021-12-08 Created: 2021-12-08 Last updated: 2025-09-04Bibliographically approved

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Ericson, Liselott

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CiteExportLink to record
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Cite
Citation style
  • apa
  • ieee
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  • vancouver
  • oxford
  • Other style
More styles
Language
  • de-DE
  • en-GB
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  • nn-NB
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  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
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