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Growth and Structural Characterization of SiC Crystals
Linköping University, Department of Physics, Measurement Technology, Biology and Chemistry. Linköping University, The Institute of Technology.
1997 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Silicon carbide (SiC) is a promising semiconductor material for a variety of new device applications. These include high-power devices, high-voltage switching applications, hightemperature electronics, and high-power microwave applications. Due to its superior material properties SiC provides many advantages over Si. The properties of SiC have been known for decades, but SiC is still under development as a semiconductor material. The first growth technique for semiconductor quality material was the Lely technique developed by J.A. Lely in 1955. These crystals still show the best crystal quality, but they are small in size. Today the most common technique and the basis for commercial growth systems is the modified Lely method, developed by Tairov and Tsvetkov in 1978.

The main limitation of the technology is in the area of the crystal growth. The problems lie in the structural quality of the material, defects and the control of polytypes. Different kinds of defects like micropipes, dislocations, stacking faults, and domain boundaries exist in the material. The dislocation densities, and especially micropipe densities are to be reduced. 35 mm diameter wafers with micropipe densities as low as 0.8 cm-2 have been reported. 75 mm diameter wafers have also been demonstrated, but still larger wafer sizes are desired for industrial applications.

The micropipes are apparently the largest problem for the commercialization of SiC technology. There are different explanations for mechanisms causing the micropipes. Most views are based on Frank's theory considering the micropipe being a hollow core of a screw dislocation with a large Burgers vector. The diameter of the micropipe is related to the magnitude of the Burgers vector. However, there are several mechanisms for formation of hollow cores: kinetic - high growth rates, thermodynamic - variations in constituent overpressures, dislocation centers, and defect formation after the growth. In all cases the process control, stability and cleanliness must be taken into account.

The modified Lely method is a seeded sublimation process where the growth rate is proportional to the supersaturation of a vapor phase. This method is used in the present work. In paper 1 the effect of the growth parameters on the growth rate and its components has been investigated. The rate-determining step under different growth conditions has been defined. In papers 2 and 3 the structural defects in the grown material have been investigated. In paper 2 structural defects in wafers of 4H and 6H polytype have been studied by means of synchrotron X-ray topography and optical microscopy. The effect of seed crystal attachment, orientation, growth front shape, reloading and continued growth are considered. The results are discussed in connection with and related to the applied growth conditions. In paper 3 the temperature distribution is modified, and the influence on secondary evaporation, domain and micropipe formation is studied. As a comparison the commercially available 4H polytype wafers are studied as to their structural quality in paper 4. The domain structure and the misorientation is investigated. In papers 5 and 6 defect analysis of Lely platelets is performed by synchrotron X-raytopography. The type of dislocations along with the Burgers vectors are determined and relationships between the observed defects and their formation mechanisms in the growth processes are discussed. These kind of platelets are used as a seed crystal material in the growth experiments. Finally, in paper 7, a high-resolution X-ray diffraction study of the domain occurrence in SiC epitaxial layers grown by sublimation is performed. It has been shown that the size and the misorientation of domains in the grown material can be controlled by selecting proper growth conditions.

Place, publisher, year, edition, pages
Linköping: Linköping University , 1997. , p. 50
Series
Linköping Studies in Science and Technology. Dissertations, ISSN 0345-7524 ; 510
National Category
Other Materials Engineering Condensed Matter Physics
Identifiers
URN: urn:nbn:se:liu:diva-183324Libris ID: 7624003ISBN: 9172191147 (print)OAI: oai:DiVA.org:liu-183324DiVA, id: diva2:1641637
Public defence
1997-12-12, J206 (Planck), Fysikhuset, Linköpings universitet, Linköping, 13:15
Opponent
Note

All or some of the partial works included in the dissertation are not registered in DIVA and therefore not linked in this post.

Available from: 2022-03-02 Created: 2022-03-02 Last updated: 2022-03-02Bibliographically approved
List of papers
1. Investigation of domain evolution in sublimation epitaxy of SiC
Open this publication in new window or tab >>Investigation of domain evolution in sublimation epitaxy of SiC
Show others...
1998 (English)In: Journal of Crystal Growth, ISSN 0022-0248, E-ISSN 1873-5002, Vol. 193, no 1-2, p. 101-108Article in journal (Refereed) Published
Abstract [en]

High resolution X-ray diffractometry has been applied to study domain misorientation in SiC epi-layers grown by the sublimation epitaxy method. A pronounced effect of the growth conditions on the mosaicity of the epi-layer has been observed. The results are discussed in terms of domain evolution and structural changes during the epi-growth under different growth conditions.

Keywords
Silicon carbide; Sublimation epitaxy; X-ray diffraction; Domain misorientation
National Category
Natural Sciences
Identifiers
urn:nbn:se:liu:diva-62869 (URN)10.1016/S0022-0248(98)00466-7 (DOI)
Available from: 2010-12-06 Created: 2010-12-06 Last updated: 2024-03-01

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