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Drive Cycle Generation for a Hydraulic Loader Crane
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-7968-7962
2019 (English)In: Proceedings of the Sixteenth Scandinavian International Conference on Fluid Power, Tampere, Finland, 22th-24th May, 2019. / [ed] Kalevi Huhtala, Seppo Tikkanen, Janne Uusi-Heikkilä, Tampere University of Technology , 2019, p. 42-53Conference paper, Published paper (Refereed)
Abstract [en]

Electrification of hydraulic systems has become an important research topic. The cost of the electric energy storage is high and drives the development of new efficient solutions for the system to be of commercial interest. This study is part of a project where the electrification of a loader crane is the main focus. The crane is a versatile machine and the energy efficiency of the hydraulic system is strongly dependent on the working envelope. A representative envelope can be called a drive cycle and is necessary to evaluate new solutions. This paper describes the method of producing such a cycle. A large amount of data from a field crane has been recorded for several weeks. A pattern of movement is found and used to define parameters of the drive cycle. To extract combinations of the parameters that form a good representation of the measurement data a principal component analysis is carried out. Finally, the drive cycle is defined as a sequence of trajectories with different payloads, corner points and cylinder speeds for movements between corner points. The drive cycle is tested and verified on a crane of the same model as the field crane in a laboratory environment. The methodology is found to produce a drive cycle with good variation and representation of geometrical parameters.

Place, publisher, year, edition, pages
Tampere University of Technology , 2019. p. 42-53
Series
Monographs and series, ISSN 2342-2726
Keywords [en]
drive cycle, test cycle, loader crane, hydraulic crane
National Category
Robotics and automation
Identifiers
URN: urn:nbn:se:liu:diva-193094ISBN: 9789520313029 (print)ISBN: 9789520311261 (electronic)OAI: oai:DiVA.org:liu-193094DiVA, id: diva2:1750653
Conference
The Sixteenth Scandinavian International Conference on Fluid Power, May 22-24, 2019, Tampere, Finland
Note

Funding agencies: The work in this paper wassponsored by the Swedish Energy Agency and is part of STEALTH, Sustainable Electrified Load Handling,App. no 44427-1.

Available from: 2023-04-14 Created: 2023-04-14 Last updated: 2025-02-09Bibliographically approved
In thesis
1. Electrification of Load Handling Hydraulic Systems: With a Focus on Loader Cranes
Open this publication in new window or tab >>Electrification of Load Handling Hydraulic Systems: With a Focus on Loader Cranes
2023 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

The work of this thesis is focused on creating the base for developing new hydraulic systems for mobile machinery tailored for an electric drive system. The loader crane is used as the principal application. With batteries being costly to invest in and having a much lower energy density than diesel fuel, the new systems must significantly reduce the energy consumption compared to the conventional system while keeping the performance in order to enable an electric drive. Exactly how much more energy efficient a new system must be will differ with the use case of the application, and with time, as components and the market develop. The aim is therefore to present a large number of new system concepts with different levels of energy reducing capabilities and complexity rather than proposing a single solution. 

In order to be able to evaluate and compare different system solutions, a drive cycle for the working envelope of the loader crane is developed. The drive cycle includes as much variance of the movement as possible in a short time, which is of practical use when testing prototypes. 

The task of finding new energy efficient solutions is started by performing a loss analysis on the reference crane. The analysis shows that losses due to simultaneously operated functions are significant, and consequently that multi-pump systems are of interest. A concept study that looks deeper into multi-pump systems as well as other loss-reducing concepts is carried out, and a large number of new system solutions with different energy reducing potential are presented. 

A promising concept is the two-pump system with open flow control, which is investigated in more detail by building and testing a prototype. The results from operation of the prototype highlight the challenge of achieving smooth control, but also that the efficiency is indeed improved compared to the refer-ence system. 

As this work is part of a larger research project, studies have been conducted on other interesting concepts as well, but with different applications. Results from these that are relevant to the loader crane case are discussed together with the results from the studies included in this thesis, in order to give a broad view on how a suitable system can be selected for the intended application. 

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2023. p. 58
Series
Linköping Studies in Science and Technology. Licentiate Thesis, ISSN 0280-7971 ; 1962
National Category
Energy Systems
Identifiers
urn:nbn:se:liu:diva-193096 (URN)10.3384/9789180751940 (DOI)9789180751933 (ISBN)9789180751940 (ISBN)
Presentation
2023-05-05, A1, A-building, Campus Valla, Linköping, 13:15 (English)
Opponent
Supervisors
Note

2023-04-14: ISBN (PDF) has been added in the E-version.

Available from: 2023-04-14 Created: 2023-04-14 Last updated: 2023-04-17Bibliographically approved

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https://urn.fi/URN:ISBN:978-952-03-1302-9

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Rankka, Amy

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