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Defect formation and growth in metal nanocomposites consisting of Cu nanoparticles embedded in Ni or Al coatings
Linköping University, Department of Physics, Chemistry and Biology, Plasma and Coating Physics. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-2264-7345
Linköping University, Department of Physics, Chemistry and Biology, Plasma and Coating Physics. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-6602-7981
Linköping University, Department of Physics, Chemistry and Biology, Thin Film Physics. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-3059-7392
2024 (English)In: Vacuum, ISSN 0042-207X, E-ISSN 1879-2715, Vol. 228, article id 113515Article in journal (Refereed) Published
Abstract [en]

Fully inorganic or metallic nanocomposite coatings are promising materials for various applications but face limitations in term of their synthesis. A complementary synthesis process, Physical Vapor Deposition combined with magnetron sputtering and plasma-assisted gas-phase aggregation produced Cu nanoparticles embedded in metallic matrix. In this study, the effect of embedded nanoparticles on the matrix structure was investigated. Al and Ni were selected as matrix materials due to their different sputter yields leading to different growth modes film morphologies and difference in surface energy. Depending on the nanocomposite and deposition conditions, defects such as nodular growth were occasionally observed. These growth anomalies originated from the presence of nanoparticles creating new nucleation points for the matrix to grow disturbing the grain growth around it. Key factors responsible for their formation include the surface energy difference between the NPs and the matrix and the geometrical disruption occurring for large NP. In extreme cases with a high concentration of nanoparticles, coatings entirely constituted of nodular defects were produced which can be advantageous for applications needing large specific surface area.

Place, publisher, year, edition, pages
PERGAMON-ELSEVIER SCIENCE LTD , 2024. Vol. 228, article id 113515
Keywords [en]
Physical vapor deposition; Nanoparticle jet; Metallic films; Hollow cathode; HiPIMS; Nodular defects
National Category
Inorganic Chemistry
Identifiers
URN: urn:nbn:se:liu:diva-207126DOI: 10.1016/j.vacuum.2024.113515ISI: 001289422500001OAI: oai:DiVA.org:liu-207126DiVA, id: diva2:1894221
Note

Funding Agencies|Swedish Government Strategic Research Area in Materials Science on Functional Materials at Linkoping University [2009 00971]; Knut and Alice Wallenberg foundation through the Wallenberg Academy Fellows program [KAW-2020.0196]; Swedish Research Council (VR) [2021-03826]; Swedish Research Council [2021-03826] Funding Source: Swedish Research Council; Vinnova [2021-03826] Funding Source: Vinnova

Available from: 2024-09-02 Created: 2024-09-02 Last updated: 2024-09-02

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