liu.seSearch for publications in DiVA
Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • oxford
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Exploring the efficiency of powder reusing as a sustainable approach for powder bed additive manufacturing of 316L stainless steel
Linköping University, Department of Management and Engineering, Engineering Materials. Linköping University, Faculty of Science & Engineering. (Wallenberg Initiative Materials Science for Sustainability)ORCID iD: 0000-0002-6216-0179
Linköping University, Department of Management and Engineering, Engineering Materials. Linköping University, Faculty of Science & Engineering. (Wallenberg Initiative Materials Science for Sustainability)ORCID iD: 0000-0002-8304-0221
2024 (English)In: Materials & design, ISSN 0264-1275, E-ISSN 1873-4197, Vol. 244, article id 113222Article in journal (Refereed) Published
Abstract [en]

The efficiency and sustainability of Laser Powder Bed Fusion (L-PBF) greatly depends on the ability to recycle the used powder since a large portion of the feedstock remains unsolidified surrounding the printed part. To assess the impact of reusing iterations on the properties of the feedstock and printed part, we employed thermodynamic simulation to study oxidation in the building chamber. We then compared the 5 times reused powder of austenitic steel 316L (SS316L) and the printed part with its virgin counterpart. Our findings revealed that minor residual oxygen in the building atmosphere reacts with the molten pool and hot spatters, leading to the formation of Rhodonite (MnSiO3) 3 ) inclusions. As sieving cannot remove oxides smaller than steel particles, the repetition of feeding the used powder into the printing process directly increases the fraction of oxides in the printed parts. The increase in inoculated oxygen by reusing, coupled with the dissolution of oxides into the molten pool, facilitates the formation of Spinel (MnCr2O4) 2 O 4 ) and Tridymite (SiO2) 2 ) oxides, as well as clustered inclusions. While small oxides anchor cellular structures, stress concentration on the coarse fragile inclusions leads to sudden rupture and weaker tensile strength of the printed part with reused SS316L powder.

Place, publisher, year, edition, pages
ELSEVIER SCI LTD , 2024. Vol. 244, article id 113222
Keywords [en]
Additive Manufacturing; Powder Reuse; Inclusion; Cellular structure; Thermodynamic Simulation; Mechanical Strength
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:liu:diva-207208DOI: 10.1016/j.matdes.2024.113222ISI: 001289558500001OAI: oai:DiVA.org:liu-207208DiVA, id: diva2:1895082
Note

Funding Agencies|Wallenberg Initiative Materials Science for Sustainability (WISE) - Knut and Alice Wallenberg Foundation (KAW)

Available from: 2024-09-04 Created: 2024-09-04 Last updated: 2024-09-04

Open Access in DiVA

No full text in DiVA

Other links

Publisher's full text

Search in DiVA

By author/editor
Jandaghi, MohammadrezaMoverare, Johan
By organisation
Engineering MaterialsFaculty of Science & Engineering
In the same journal
Materials & design
Metallurgy and Metallic Materials

Search outside of DiVA

GoogleGoogle Scholar

doi
urn-nbn

Altmetric score

doi
urn-nbn
Total: 82 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • oxford
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf