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Analysis of Compensation Ratios and Control Torques of an Axial Piston Pump with Rotated Valve Plates
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0003-1431-0010
Linköping University, Department of Management and Engineering, Fluid and Mechatronic Systems. Linköping University, Faculty of Science & Engineering.ORCID iD: 0000-0002-3877-8147
2024 (English)In: Conference Proceedings of the 2022 Global Fluid Power Society PhD Symposium (GFPS2022) / [ed] Adolfo Senatore, Emma Frosina, River Publishers, 2024, p. 1-27Conference paper, Published paper (Refereed)
Abstract [en]

Conventionally, variable hydraulic axial piston machines vary displacementby adjusting the length of the piston stroke. Another method to achieve variabledisplacement is to rotate the valve plate and thus adjust the effectiveuse of the piston stroke. This paper provides an analytical methodology tocalculate control torques for valve plate rotation. This methodology considerscompensation ratios in the contact between the valve plate and thepiston plate, and compensation ratios in the contact between the valve platein the housing. This paper adds the consideration of a spring force, pressuredependentviscosity, and a surrogate model for the compensation force fromthe area between high-pressure and low-pressure to the traditional calculationof the compensation ratio. The influence of the cylinder barrel’s rotation angleand the valve plate rotation angle is taken into account. The calculation resultsfor an exemplary pump of floating piston type reveal that the main shareof the required control torque originates from the contact between the valveplate and the housing. A hydrostatic compensation force in that interface canreduce this torque, but it is illustrated that a full compensation is not possible.For large valve plate rotation angles, the risk of valve plate tipping caused bythe axial ports in the housing is shown, which shows that valve plate rotationis not suitable for displacement control to small displacement levels whenusing axial ports.

Place, publisher, year, edition, pages
River Publishers, 2024. p. 1-27
Keywords [en]
axial piston pump, variable displacement, valve plate rotation, compensation ratio, control torque, double pump.
National Category
Other Mechanical Engineering
Identifiers
URN: urn:nbn:se:liu:diva-209056DOI: 10.13052/rp-9788770047975.001ISBN: 9788770047975 (electronic)OAI: oai:DiVA.org:liu-209056DiVA, id: diva2:1910351
Conference
2022 Global Fluid Power Society Ph.D. Symposium October 12-14, 2022 in Naples, Italy
Available from: 2024-11-04 Created: 2024-11-04 Last updated: 2024-12-09Bibliographically approved
In thesis
1. Design of Electro-Hydraulic Energy Converters: With Focus on Integrated Designs and Valve Plate Rotation
Open this publication in new window or tab >>Design of Electro-Hydraulic Energy Converters: With Focus on Integrated Designs and Valve Plate Rotation
2023 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

In mobile working machines, there is a trend towards replacing combustion engines by electric machines to reduce their carbon footprint. This provides several advantages and challenges for the hydraulic system. The low efficiency of conventional hydraulic systems is no longer acceptable due to the volume and cost of batteries. Luckily, the advantages offered by electrification can be exploited for increased system efficiency. 

Electrified pump drives (electro-hydraulic energy converters) enable variable speed control, energy recuperation, power-on-demand, and new system architectures with more flexible control. Currently, electro-hydraulic energy converters are typically made by stacking off-the-shelf components. However, off-the-shelf hydraulic machines are not optimized to be combined with electric machines, and thus there is room for improvement. One of these potentials is the volume at the core of electric machines which does not contribute to torque creation. This volume can be used to tightly integrate a hydraulic machine. This tight integration leads to increased power density and the elimination of some parts (e.g., a pair of bearings). This thesis investigates and discusses the design of electro-hydraulic energy converters. 

Furthermore, this thesis discusses valve plate rotation for a double pump of floating piston type with two valve plates for the following reasons: Firstly, without the noise of the combustion engine, the noise of the hydraulic machine becomes more audible. Valve plate rotation provides variable pre- and de-compression, and is therefore investigated to reduce fluid-borne noise. Secondly, electric machines can be overloaded for some time. In order to protect them from overheating when maximum pressure is demanded continuously, the torque load can be reduced by reducing the hydraulic machine’s displacement. Conventional swash-plate tilting needs significant leakage to be stable, which reduces the efficiency. Valve plate rotation requires low control power and could therefore increase efficiency, and is thus investigated in this thesis. However, valve plate rotation remains challenging for the following reasons: For low displacement setting ratios, the axial speed of the pistons at commutation is increased, increasing the throttling effect. Also, the hydrostatic forces acting on the valve plate change when rotating the valve plate. 

Place, publisher, year, edition, pages
Linköping: Linköping University Electronic Press, 2023. p. 65
Series
Linköping Studies in Science and Technology. Licentiate Thesis, ISSN 0280-7971 ; 1971
National Category
Energy Systems
Identifiers
urn:nbn:se:liu:diva-194262 (URN)10.3384/9789180752442 (DOI)9789180752435 (ISBN)9789180752442 (ISBN)
Presentation
2023-06-16, ACAS, A-building, Campus Valla, Linköping, 10:15 (English)
Opponent
Supervisors
Note

Funding: The Swedish Energy Agency (Energimyndigheten, grant number 50181-1).

2023-06-08 The thesis was updated with an errata list which is downloadable from the DOI landing page.

Available from: 2023-05-31 Created: 2023-05-31 Last updated: 2024-12-09Bibliographically approved

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